Ametek Crystal Pressure HPC40 Series Operation Manual

Ametek Crystal Pressure HPC40 Series Operation Manual

Handheld pressure calibrator
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HPC40 Series
Operation Manual
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  • Page 1 HPC40 Series Operation Manual for the HPC40 Series Handheld Pressure Calibrator GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 2: Table Of Contents

    Contents Overview Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 3: Overview

    Overview  Overview           INTRODUCTION Thank you for choosing the HPC40 Series handheld pressure calibrator from Crystal Engineering Corporation. HPC40 calibrators feature deadweight tester accuracy in a modern digital package with the safest fitting connection available. The new full color display also features a new easy to use interface similar to the one used in the JOFRA ASC-400 Series.
  • Page 4: Quickstart

    Overview            QUICKSTART APM and Temperature Connection Connect to an external APM module to expand the pressure options, plus a high accuracy RTD to read temperature. “Wireless” Keypad Unique “Non-Menu” User Interface All input and output Easy to use connectors are placed single layer user interface.
  • Page 5: Functions

    Functions  Functions           ON/OFF Power button power Press and hold the button to turn the HPC40 Series on or off. The HPC40 will automatically power down if not used for the time period defined in the unit settings or in CrystalControl. Automatic Shutoff - Low Power Mode To optimize battery life, adjust your Automatic Shutoff time (shut off time in absence of key press) on the unit or through the free CrystalControl software.
  • Page 6 Functions  Zero Button Press the zero button to activate the function key options. The HPC40 will display the parameters that are currently shown on the upper and lower displays. Press the function button for the parameter that you would like to zero. The display will then briefly flash all dashed lines (- -- - -), indicating that it has been zeroed.
  • Page 7: Settings

    Functions  Use the up and down arrow buttons to select a new value, then press the enter button to choose the new value. Select a Value… then press enter. Note: To exit Navigation mode without making a selection, press the back button.
  • Page 8 Functions  P1, P2, and APM • Mode: Switch between absolute and gauge pressure. • Filter Time • Zero Limit • Custom Engineering Unit • Serial Number • Range • Maximum Resolution: When a resolution less than standard is selected, the displayed number will include an asterisk ( •...
  • Page 9 Functions  To Save a Setup After you have configured the unit, you can save the setup for future use. Press the settings button to enter the settings section. Press the arrow buttons to highlight the Save Setting, and the press the enter button.
  • Page 10: Display

    Functions            DISPLAY The display is divided into two sections: the upper and lower displays. The upper display can be configured to show values for Current, Voltage, RTD, Pressure, BARO, or Switch Test. The lower display can be configured to show values for only RTD, Pressure, and BARO. Upper Display (showing Current) Lower Display (showing Pressure) HPC40 Series Operation Manual...
  • Page 11: Operation

    Operation  Operation           PRESSURE SENSORS The HPC40 Series is equipped with one or two pressure sensors. In addition, a Crystal APM (Advanced Pressure Module) may also be used. For information on the Crystal APM, please refer to the APM CPF Series Operation Manual.
  • Page 12 Operation  Overpressure Conditions The HPC40 Series will read pressure up to approximately 110% of the rated pressure range. Above 110%, the display will indicate OL, and readings will stop updating. The zero function does not affect when the display will indicate OL, so depending on the zero value it is possible that the display will indicate + OL without the maximum pressure being displayed.
  • Page 13 Operation  To Zero the Calibrator Press the zero button to activate the function buttons for the available pressure sensors. function Press the button for the sensor that you would like to zero. The display will change to dashed lines (- - - - -) and the reading will be zeroed. Zeroing the P2 sensor.
  • Page 14 Operation  To Display Differential Pressure Select Diff. Pres. from the Mode section. Choose the two sensors that you want to use for differential pressure. Choose the unit for the differential reading. For more information on working in the HPC40 display, see Navigating Through a Typical Setup.
  • Page 15: Measuring Current

    Operation            MEASURING CURRENT The HPC40 is capable of measuring current in four different modes: • Measured current is displayed (mA). The module is capable of measuring inputs up to 55 mA. • 0-20 mA Current is displayed as a percentage of the 0-20 mA current range of the module.
  • Page 16: Sourcing Current

    Operation            SOURCING CURRENT The HPC40 is capable of sourcing up to 25 mA. To Source mA (Internal Loop Power Supply) Select Out. Select the appropriate range (0-20 or 4-20) if you will be sourcing based on the % of the scale. Choose Int.
  • Page 17 Operation  mA Step The HPC40 has the ability to automatically or manually step through the mA range at predefined intervals. Select Out. Select the appropriate mA range (0-20, 4-20). Select Ext. Pwr. from the power source list if the mA loop is already powered, or Int.
  • Page 18: Measuring Voltage

    Operation  Enter the total time to get from 0 to 100% of the scale. Press the function button for Start and the HPC40 will begin the ramp process. Press the function button for Stop to pause the ramp, or Back to go back to the ramp setup screen.
  • Page 19: Measuring Temperature (Rtd)

    RTDs are characterized by their 0° C resistance, R0. The HPC40 accepts -2, -3, and -4 wire inputs, with 4 wire input being the most accurate. The HPC40 is compatible with a large number of platinum RTD probe types. Ametek offers a platinum 100 probe that is ready to connect directly to the HPC40’s RTD port.
  • Page 20: Performing A Switch Test

    Operation            PERFORMING A SWITCH TEST Performing a switch test will require the use of both screens. The HPC40 records switch state, and pressure or temperature measurement at the time of switch change. After the test, the result is displayed in a convenient and easy-to-use format. To Perform a Switch Test Select Switch Test...
  • Page 21: Calibrating A Pressure Transmitter

    Operation  Decrease pressure or temperature until the switch closes. Once the switch closes, the icon will change to ( ) and the Closed value and Dead band value will be indicated. Switch Open Switch Closed To perform a new test, highlight the reset option and press the enter button.
  • Page 22 Operation  HART Resistor The HPC40 has an internal 250 Ohm HART resistor that can be selected if desired. With the settings button, choose General to select HART resistor On or Off. Percent Error Function The HPC40 can be programmed to calculate a deviation or % error from 4-20 mA output. This eliminates the need for manual calculations and can also be helpful if it becomes difficult to set an exact pressure with an external pump.
  • Page 23: Enclosure

    Enclosure  Enclosure           INFORMATION Weight ......689 g (24.3 oz) (includes batteries). Housing .
  • Page 24: Specifications

    Specifications  Specifications Gauge Pressure Accuracy Includes all effects of linearity, hysteresis, repeatability, temperature, and stability with the operating temperature range for one year. Note: Exposure to environmental extremes of temperature, shock, or vibration may warrant a more frequent calibration period. The HPC40 Series must be exercised and re-zeroed whenever exposed to significant changes in environmental conditions to achieve these specifications.
  • Page 25 Specifications  Differential Pressure The Tare function can improve differential pressure measurement uncertainties. Requires the use of an equalizing valve. Use the higher range sensor specifica- tion when two different ranges are selected. Full Scale Range of Both Sensors The Greater of (+/–) mbar % of DP Reading 0.0005...
  • Page 26 Specifications  Pressure Conversions 1 PSI = 27.6806 inches of water column (water at 4°C [39.2°F]) 703.087 millimeters of water column (water at 4°C [39.2°F]) 70.3087 centimeters of water column (water at 4°C [39.2°F]) 2.03602 inches of mercury (mercury at 0°C [32°F]) 51.7149 millimeters of mercury (mercury at 0°C [32°F]) 6.8948 kilopascals 0.070307 kilograms per square centimeter...
  • Page 27 Specifications  Electrical All accuracy specifications include all effects of linearity, hysteresis, repeatability, temperature, and stability within the specified operating temperature range for one year. Note: Exposure to environmental extremes of temperature, shock, and/or vibration may warrant a more frequent recertification period. Loop Power Connection .
  • Page 28 Specifications  Power The HPC40 can be powered by batteries or USB. The USB port can also be used to recharge appropriate batteries. Power Icon States The HPC40 battery icon indicates how much battery life is remaining. 100% Battery Power The HPC40 uses four(4) size AA (LR6) batteries.
  • Page 29: Ranges And Resolutions

    Specifications            RANGES AND RESOLUTIONS kPa/MPa Overpressure kg/cm2 inHg inH20 mmHg mmH20 mbar 30PSI     3.0 x 0.001 0.0001 0.001 0.01 0.01 0.01 0.0001     3BAR   3.0 x 0.001 0.0001 0.001 0.01 0.01 0.01 0.0001...
  • Page 30: Support

    Support  Support           TROUBLESHOOTING The HPC40 Series is a very high performance calibrator. Due to the high resolution of this product, you may observe conditions that appear to be defects in the product, but are in fact a result of being able to read and measure pressure to a degree not possible with other instruments. Noisy or unstable reading when used with fluids When calibrating or comparing the indicated pressure from an HPC40 against a hydraulic deadweight tester or piston gauge, the reading on the HPC40 may appear unstable—the least significant digit jumps up and down several counts.
  • Page 31: Calibration

    Support            CALIBRATION If adjustment is required, we recommend returning the HPC40 to the factory. Factory service offers benefits you won’t find anywhere else. Factory calibra- tion tests your HPC40 at a variety of temperatures utilizing NIST traceable standards, resulting in calibration certificates that provide performance data over temperature.
  • Page 32: Accessories And Replacement Parts

    Support  Calibration of V and mA In Compare the reading on the HPC40 and determine if the HPC40 would benefit from an overall increase or decrease of the Voltage or Mil- liamp. Adjust the userspan accordingly and validate results. Calibration of mA Out Compare the sourced mA reading and determine if the HPC40 would benefit from an overall increase or decrease.
  • Page 33: Contact Us

    WARRANTY Crystal Engineering Corporation warrants the HPC40 Series Calibrator to be free from defects in material and workmanship under normal use and service for one (1) year from date of purchase to the original purchaser. It does not apply to batteries or when the product has been misused, altered or damaged by ac- cident or abnormal conditions of operation.
  • Page 34 © 2021 Crystal Engineering Corporation 5369. I 2103 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...

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Crystal pressure hpc41-30psi

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