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Operator's Manual
Keep this manual with the machine at all times
Header Wagon
CHCF30, CHCF36, CHCF3627, CHCF45, CHCF4527
CAUTION
!
Operational Hazard
Do not exceed travel speed
rating of the components:
Maximum 50 km/h (30 mph).
Obey SMV speed limits.
!
Do not attempt to operate the equipment without thoroughly
Rev 030420
MAXIMUM
50
km/h
30
mile/h
IL00007
reviewing this manual for safe and proper operation.
PRINTED IN CANADA
HORST WELDING
8082 Rd 129
Listowel, ON N4W 3G8
Canada
519-291-4162
1-866-567-4162
Fax 1-519-291-5388
sales@horstwelding.com
www.horstwelding.com
CAUTION
!
Operational Hazard
Personal Protection Equipment
(PPE) is required when operating
or maintaining this machine.
SNL00001
HW00100.CHC
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Table of Contents
Related Manuals for Horst Welding CONTOUR CHCF30
Summary of Contents for Horst Welding CONTOUR CHCF30
- Page 1 HORST WELDING 8082 Rd 129 Listowel, ON N4W 3G8 Canada 519-291-4162 1-866-567-4162 Fax 1-519-291-5388 sales@horstwelding.com www.horstwelding.com Operator’s Manual Keep this manual with the machine at all times Header Wagon CHCF30, CHCF36, CHCF3627, CHCF45, CHCF4527 CAUTION MAXIMUM Operational Hazard Do not exceed travel speed...
- Page 2 Notes...
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Page 3: Table Of Contents
Table of Contents Introduction ......4 Ratchet Strap System .....21 Release the strap from the ratchet: . -
Page 4: Introduction
If anyone does not fully understand every part of this manual, please obtain further assistance by contacting the dealer from which this product was purchased or by contacting Horst Welding with the information listed on the cover of this manual. -
Page 5: General Information
The illustrations and data used in this manual were current at the time of printing, but due to possible engineering and/or production changes, this product may vary slightly in detail. Horst Welding reserves the right to update and/or change components as necessary without notification. -
Page 6: Safety
Safety This Safety Alert Symbol means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The Safety Alert symbol identifies important safety messages on the Horst product and in the manual. When you see this symbol, read and understand the message, be alert to the poten- tial hazard in the message. -
Page 7: Accident Prevention
Do not risk injury or death by ignoring good safety practices. The best accident prevention is a careful operator. Horst Welding and your dealer ask that be that careful, responsible equipment operator. ARE THE KEY TO SAFETY: •... -
Page 8: Safety Guidelines
Safety Guidelines Safety of the operator and bystanders is one of the chief concerns in developing and designing equipment. However, every year many accidents occur which could have been avoided by a few seconds of thought and a more cautious approach to handling equipment. -
Page 9: Preparation
Preparation Operation Safety 1. NEVER allow helpers or bystanders under or near 1. Inspect Wagon for shipping damage. If damage does header while mounting on header wagon. exist, do not use. Notify your dealer immediately to have damaged parts replaced or repaired. 2. -
Page 10: Ratchet Strap Safety
Ratchet Strap Safety Transport Safety 1. Do not tow loads more than 1.5 times the tractor / tow Ratchet straps are an important part of the header wagon, vehicle weight. Towed loads that are too heavy for the and affects the safety of drivers, loads and those around tow vehicle can cause loss of control when braking. -
Page 11: Safety Labels
Safety Labels Safety labeling is an important part of the overall safe use of the implement. Safety labeling alerts and warns against potential injury or death, and is important to follow these points to help keep your implement safe for you and others who may be using it. -
Page 12: Safety Label Layout
Safety Label Layout Safety signs and locations on the equipment are shown in the illustrations below. The CHCF45 is illustrated however label locations are similar for all models, unless otherwise indicated. Good safety practice requires that you familiarize yourself with the label and the safety message it is delivering. Be aware of the equipment or particular equipment feature that requires your SAFETY AWARENESS. -
Page 13: Specifications And Dimensions
Specifications and Dimensions Specifications Note: Gross Vehicle Weight Rating (GVWR) = the wagon + tire weight + the payload. Gross Vehicle Weight Rating (GVWR) changes depending on tire capacity to a maximum of 7,031kg (15,500 lbs). CHCF3627* CHCF4527* CHCF Series 4 Wheel Steer CHCF30 CHCF36 CHCF45... -
Page 14: Dimensions
Dimensions CHCF Series 4 Wheel Steer Dimension CHCF3627* CHCF4527* CHCF30 CHCF36 CHCF45 (Draper Head) (Draper Head) 348 cm Tongue Minimum Length 91.5 cm Tongue Maximum Extention 95" Trailer Width Maximum 241 cm with 26 x 12 tires. 52' 6" 38' 5" 11.7 m 13.7 m 15.6 m... -
Page 15: Assembly & Inspection
Assembly & Inspection Depending on how you ordered your CHCF wagon, assembly may be required. To assemble your wagon please find the Assembly Instructions Manual that came with your wagon. Assembly instructions will also include accessory installation instructions. Before beginning assembly or putting the wagon into service the first time, inspect Wagon for shipping damage. If damage does exist, do not use. -
Page 16: Components And Features
Components and Features The CHCF series header wagons are designed to transport combine headers in a reliable, safe way. Its features make it the best choice for transporting various types of headers quickly and easily. The owner or operator has the responsibility of being familiar with all the features of the CHCF wagon and know how to operate them. -
Page 17: Universal Header Pads
Universal Header Pads There are two universal header pads, they are located along the bottom beam of the header wagon. The quick release and lock universal header pad makes it easy to reposition for your header along the beam. Once in position, the revolutionary triple-axis base universal pad provides you with multiple pad configurations. -
Page 18: Base Pad
Universal Header Pad Configurations 5 Basic Configurations: WARNING • Base Pad - low profile corn head Operational Hazard • Large Pad - for most draper heads Ensure locking & heal pins are secured with • High Back Pad - for flex draper head hitch pins. -
Page 19: High Back Pad For Flex Draper Head
High Back Pad for Flex Draper Head Large Pad Assembly Lower Locking Pin - Short • Remove the hitch pins and slide out the lower Corn Head Plate locking (short) and locking pin (long), leave the back extension in place. •... -
Page 20: Pad Height, Tilt & Depth Settings
Pad Height, Tilt & Depth Settings In addition to re-positioning along the rail the universal header pad features three height settings with a forward / Forward Tilt Forward Tilt back tilt and three depth settings. Back Tilt Back Tilt Height Setting Forward Tilt Settings •... -
Page 21: Ratchet Strap System
Ratchet Strap System There are two 50mm (2.0”) wide, sliding ratchet straps Centre Latch included with the header wagon. They are fully re- positionable anywhere along the bottom rail. Once in your selected position, follow the points below to release or tighten the strap. -
Page 22: Adjustable Tongue System
Adjustable Tongue System WARNING The header wagon adjustable tongue features include: Machine Runaway Hazard • 3 meter (10ft) Grade 70 Safety Chain including clevis NEVER tow the wagon on a public road with- slip hook w/safety latch out a properly sized hitch pin retainer and a •... -
Page 23: Extendable Tongue
Extendable Tongue: When extra length is required on the tongue, the 5 position pullout may be extended up to a of maximum of 91.5 cm (3.0’). Pullout Stop • Remove the pullout stop hardware as shown in the diagram. • Extend the pullout to the desired length, then replace the pullout stop hardware. -
Page 24: Top Rail Height Adjustment
Top Rail Height Adjustment: The top rail features 6 height positions and is designed to hold the full weight of a combine header. The top rail is made of heavy wall square tubing that can weigh up to 363 kg (800 lbs), depending on your wagon model. Adjusting the height of the top rail can be done safely and easily with power equipment (like a tractor with a front loader) and a helper. -
Page 25: Header Wagon Capacity
Header Wagon Capacity The CHCF series wagon Gross Vehicle Weight Rating is determined by two factors: • the chassis assembly maximum gross capacity • and the gross capacity of the four tires. It is the lesser of the two that determines the GVWR of the unit. The CHCF series wagons are available with up to 4 tire options, and the GVWR will change depending on the tire option selected. -
Page 26: Initial Setup
Initial Setup Before attempting to load the header wagon, ensure the wagon is either attached to the tow vehicle or the wheels have been secured with wheel chocks to prevent unwanted movement during the loading process. To start using the header wagon, two basic adjustments should be made for the initial setup: •... -
Page 27: Top Rail Setup
Top Rail Setup Align Header Cross Review your header and header owner manual, determine Beam to Top Rail where the front main cross beam is located (generally along the nylon pads behind the cutter bar on a grain header.) Align Header Pad with heel of header Remember to detach any power connections (hydraulic, PTO etc) and release any safety latches, bracket or pins... -
Page 28: Field Operation
Field Operation This section describes how to safely and effectively operate the CHCF wagon in the field of operation. By following recommended procedures, a safe working environment is provided for the operator, bystanders and the area around the work site. Not all situations and conditions can be addressed, proceed with care & caution and use safety as your guide. The owner or operator has the responsibility of being familiar with the operation of the CHCF wagon and must train all other operators before they start working with the machine. -
Page 29: Loading The Header
Loading the Header Before attempting to load the header wagon, ensure the wagon is either attached to the tow vehicle or the wheels have been secured with wheel chocks to prevent unwanted movement and potential injury during the loading process. Once the initial setup (page 26) is complete no further adjustment is necessary. -
Page 30: Towing
Towing Be aware of local, provincial, state, and national codes concerning towing implements (wagon) on public roads. Vehicles traveling at maximum road speed 40kph (20mph) or below must have a SMV (slow moving vehicle) sign attached to the rear of the implement. In the U.S. vehicles towing at the travel speed rating of maximum 50kph (30mph) require an SIS sign in addition to an SMV. -
Page 31: Storage
Storage Storage Safety Checklist Store the implement away from work area’s and Block or chock the wheels to prevent unexpected livestock. movement Do not permit children to play on or around the stored Ensure all pins, latches and locks are secure. machinery. -
Page 32: Service & Maintenance
Service & Maintenance Good maintenance is your responsibility. Poor By following a careful service and maintenance program maintenance is an invitation to trouble. for your machine, you will enjoy many years of trouble- free operation. To keep your CHCF Header wagon in good working condition, and increase bearing life as well as maintain Replacement of parts should be done by a qualified ease of operation, periodic lubrication is essential. -
Page 33: Wagon Components
Wagon Components: Inspect wagon components monthly. Unusual play or noise could be an indication of worn parts. Parts replacement should be performed by qualified personnel. Wagon components should be lubricated / greased yearly, locate the grease zerks shown in the illustrations below. •... -
Page 34: Wheel Alignment
Wheel Alignment When the unit is new, both axles are preset at the factory with .3175 - .635 cm (1/8” – 1/4”) tow-in and should not require any initial adjustment. Adjustment may be required if steering components have been damaged or replaced. Toe in adjustments should be made by qualified personnel. -
Page 35: Bolt Torque Table
Bolt Torque Table These tables are offered as the suggested maximum torque values for dry (not lubricated) threaded products and are only a general guide. Check tightness of bolts periodically, replace hardware with the same strength bolt. Torque specification for bolts are identified by their head markings as shown. See the “Wheel Torque Specification”... -
Page 36: Wheel Torque Specification
Wheel Torque Specification It is an extremely important safety procedure to apply and Torque Torque Wheel Nut / Bolt maintain proper wheel mounting torque on your trailer axle. Lubricated Size Torque wrenches are the best method to assure the proper lbs-ft lbs-ft amount of torque is being applied to a fastener. -
Page 37: Trouble Shooting
Trouble Shooting On the following page, we have listed many of the causes and solutions to issues that you may encounter. If you encounter a issue that is difficult to solve, even after having read through this trouble shooting section, please call your local distributor or dealer. - Page 38 Have a qualified person adjust the toe-in. The factory Toe in setting is out of specification setting for both axles should be .3175 - .635 cm (1/8” – 1/4”) tow-in Check the trailer side plug for loose or corroded wires, loose wires in the light casing, replace or repair as required Loose or corroded wires, contacts...
- Page 39 Maintenance Notes...
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Page 40: Accessories
Accessories CHCFK Fender kit The CHCFK Fender kit fits on all CHCF wagon models. Simple to install, it bolts on to the spindle close to the tire to keep mud and road debris away from your header! LK18 & LK30 Road Signal Kit The LK18 Road Signal kit fits on the CHCF 30 and the LK30 is designed for CHCF36 &... -
Page 41: Warranty
All claims must be accompanied by a photograph of the defective product. Defective products may be required to be returned to Horst Welding in Listowel, Ontario at the request of Horst Weld- ing. Repairs / Replacement will be done at no charge to the customer within a reasonable time after the receipt of the product. -
Page 42: Index
Index payLoad ........13, 15 adequate swing ......27, 29 pinch point . - Page 43 Notes...
- Page 44 HORST WELDING 8082 Rd 129 Listowel, ON N4W 3G8 Canada 519-291-4162 1-866-567-4162 Fax 1-519-291-5388 sales@horstwelding.com www.horstwelding.com...