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Table of Contents
Related Manuals for BOS Suspension iDYLLE 39 SE
Summary of Contents for BOS Suspension iDYLLE 39 SE
- Page 1 SERVICE MANUAL WWW.BOS-SUSPENSION.COM D R I V E N B Y P E R F O R M A N C E...
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Page 2: Table Of Contents
Otherwise, the warranty will not apply. Sending the product adventure by providing you with the best of our technology, �tled in mul�ple disciplines. with it. is subject to the prior agreement of the BOS SUSPENSION a�er-sales service department. -
Page 3: Safety Instructions
SAFETY INSTRUCTIONS CLEANLINESS When servicing your BOS suspension, make sure that you are working in condi�ons that will not affect performance: GENERAL WARNINGS USE IN SAFETY The fork is an important element which has a direct When using BOS products, make sure you are in Work in a dust-free environment influence on the behaviour of your bike. -
Page 4: Exploded View
EXPLODED VIEW CLEANING Clean your fork with a washing machine if you have one Absolutely prohibited: any aggressive product available. such as degreaser on joints and spherical Otherwise, use the high pressure cleaner and finish cleaning bearing. If you use a high-pressure washer, never with hot water and soap. -
Page 5: Hydraulic Cartridge Disassembly
DISASSEMBLY DISASSEMBLY HYDRAULIC CARTRIDGE DISASSEMBLY • Gently compress the fork to release • Drain the lube oil of your air cartridge • Unscrew the holding compression • Unscrew the hydraulic cartridge the previously unscrewed air cartridge Leave to drain a few moments knob screw with a 2.5 Allen key with a 26mm socket •... -
Page 6: Seals/Bushings Replacement
DISASSEMBLY DISASSEMBLY SEALS/BUSHINGS REPLACEMENT • Using a suitable open-end spanner, • Insert the guide ring removal tool pry the lip of the seal to remove the into the cas�ng scraper seals from the cas�ng • Make sure to choose the right cup 1 •... -
Page 7: Closed Cartridge Draining
DISASSEMBLY DISASSEMBLY CLOSED CARTRIDGE DRAINING • Unlock the compression block of the • Remove the compression block from • Take the new lower bushing • Perform the same opera�on as for hydraulic cartridge with two spanners the closed cartridge • Place it in the inlet of the cas�ng the lower ring but with the upper 26 and 24 •... -
Page 8: Hydraulic Cartridge Reassembly
DISASSEMBLY ASSEMBLY HYDRAULIC CARTRIDGE REASSEMBLY • Move the rod back and forth to • Insert the compression block in the • Apply mul�-grease on the scraper • Gently insert the cartridge in the fork purge the cartridge closed cartridge seals tube •... -
Page 9: Air Cartridge Reassembly
ASSEMBLY ASSEMBLY AIR CARTRIDGE REASSEMBLY • Slowly insert the air cartridje in the • Tighten the air cartridge lower nut • Insert the rebound knob adjuster • Fill the air fork tube with BOS AMX6 fork tube • Do not exceed a torque of 10Nm •... -
Page 10: Pressure Table
Congratula�ons, you have just completed the overall service of your BOS fork. Ride slowly at first to make sure your motorcycle and BOS fork are working properly. Thank you again for choosing BOS Suspension products. • Screw the top cap of the air cartridge back on by hand Then remember to adjust your compression and rebound to the values you noted before disassembly. -
Page 11: Settings Table
SETTINGS TABLE SERVICE ROUTINE MAINTENANCE Land type COMPRESSION REBOUND AIR PRESSURE SERVICE TYPE DATE HOURS/KM REMARKS (clicks) (clicks) (PSI) (DD/MM/YY) •... - Page 12 4 Impasse Léonce Couture F 31200 Toulouse, FRANCE +33 (0)5 34 25 33 66 sales@bos-suspension.com w w w.bos-suspension.com...
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