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Case IH OPTUM 270 CVT Service Manual
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Case IH OPTUM 270 CVT Service Manual

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OPTUM
270 CVT
®
OPTUM
300 CVT
®
TIER 4B (FINAL)
PIN ZFEM01001 and above
SERVICE MANUAL
Part number 48193161
© 2017 CNH Industrial Osterreich GmbH. All Rights Reserved.
Tractor
English
November 2017

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Summary of Contents for Case IH OPTUM 270 CVT

  • Page 1 OPTUM 270 CVT ® OPTUM 300 CVT ® TIER 4B (FINAL) Tractor PIN ZFEM01001 and above SERVICE MANUAL Part number 48193161 English November 2017 © 2017 CNH Industrial Osterreich GmbH. All Rights Reserved.
  • Page 2 SERVICE MANUAL OPTUM® 270 CVT - [ZFEM01001 - ZGEM02931], OPTUM® 270 CVT - [ZGEM02932 - ZGEM04528], OPTUM® 270 CVT - [ZGEM04529 - ], OPTUM® 300 CVT - [ZFEM01001 - ZGEM02931], OPTUM® 300 CVT - [ZGEM02932 - ZGEM04528], OPTUM® 300 CVT - [ZGEM04529 - ] 48193161 30/11/2017 Find manuals at https://best-manuals.com...
  • Page 3 Link Product / Engine Product Market Product Engine OPTUM® 270 CVT - [ZFEM01001 North America F4DFE617M*B001 - ZGEM02931] OPTUM® 270 CVT - [ZGEM02932 North America F4DFE617M*B001 - ZGEM04528] OPTUM® 270 CVT - [ZGEM04529 North America F4DFE617M*B001 OPTUM® 300 CVT - [ZFEM01001 North America F4DFE617L*B002 - ZGEM02931]...
  • Page 4 Contents INTRODUCTION Engine..................10 [10.001] Engine and crankcase ............. 10.1 [10.216] Fuel tanks .
  • Page 5 [27.100] Powered rear axle..............27.1 [27.106] Rear bevel gear set and differential .
  • Page 6 [35.162] Front hitch cylinders and lines ........... 35.11 Hitches, drawbars, and implement couplings........
  • Page 7 [55.302] Battery................55.6 [55.988] Selective Catalytic Reduction (SCR) electrical system .
  • Page 8 [90.156] Cab windshield and windows ............90.2 [90.100] Engine hood and panels .
  • Page 9 48193161 30/11/2017 Find manuals at https://best-manuals.com...
  • Page 10 INTRODUCTION 48193161 30/11/2017 Find manuals at https://best-manuals.com...

  • Page 11: Table Of Contents

    Contents INTRODUCTION Foreword - How to use and navigate through this manual ........3 Foreword - Important notice regarding equipment servicing .

  • Page 12: Foreword - How To Use And Navigate Through This Manual

    INTRODUCTION Foreword - How to use and navigate through this manual This manual has been produced by a new technical information system. This new system is designed to deliver technical information electronically through web delivery (eTIM), DVD, and paper manuals. A coding system called SAP has been developed to link the technical information to other Product Support functions, e.g., Warranty.
  • Page 13 INTRODUCTION Manual content This manual is divided into Sections. Each Section is then divided into Chapters. Contents pages are included at the beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is included at the end of each Chapter.
  • Page 14 INTRODUCTION 61 - Metering system 62 - Pressing - Bale formation 63 - Chemical applicators 64 - Chopping 66 - Threshing 68 - Tying/Wrapping/Twisting 69 - Bale wagons 70 - Ejection 71 - Lubrication system X X X X X 72 - Separation 73 - Residue handling 74 - Cleaning...
  • Page 15 INTRODUCTION Chapters Each Chapter is identified by a number e.g. Engine - Engine and crankcase - 10.001. The first number is identical to the Section number i.e. Chapter 10.001 is inside Section 10, Engine. The second number is representative of the Chapter contained within the Section.
  • Page 16 INTRODUCTION Information units and information search Each chapter is composed of information units. Each information unit has the SAP code shown in parentheses. This indicates the function and type of information in that information unit. Each information unit has a page reference within that Chapter.

  • Page 17: Foreword - Important Notice Regarding Equipment Servicing

    Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication but are subject to change without notice. In case of questions, refer to your CASE IH Sales and Service Networks. 48193161 30/11/2017...

  • Page 18: Torque

    INTRODUCTION Torque NOTE: In the metric tables, nominal sizes M4 through M8 hardware torque specifications are shown as a Newton meters (pound-inches) numerical value. Nominal sizes M10 through M24 hardware torque specifications are shown as a Newton meters (pound-feet) numer- ical value.
  • Page 19 INTRODUCTION Identification markings Metric hex head, flange hex head and carriage bolts, Classes (CL) 5.6 and upward NHIL14RB00662AA Metric bolt identification markings 1. Manufacturer's identification 2. Property class Metric hex nuts and locknuts, Classes (CL) 05 and upward NHIL14RB00663AA Metric hex nut identification markings •...
  • Page 20 INTRODUCTION NOTE: In the Imperial units tables, the nominal sizes, 1/4 (0.25) in (inch) and 5/16 (0.3125) in (inch) hardware torque specifications are shown as a Newton meters (pound-inches) numerical value. Nominal sizes 3/8 (0.375) in (inch) through 1 (1.0) in (inch) hardware torque specifications are shown as a Newton meters (pound-feet) numerical value.
  • Page 21 INTRODUCTION Identification marking Grades of inch bolts and free-spinning nuts SAE (J995) bolt head and nut grade identification Grade Grade identification marking Marking description Grade 2 No line marks Grade 5 Three line marks Grade 8 Six line marks Grade 2 No circumferential line marks Grade 5 Two circumferential line marks located 120°...
  • Page 22 INTRODUCTION Grades of inch prevailing torque locknuts, all metal (three common marking methods) On prevailing torque locknuts, the grade of nut is identified by one of three different sets of markings that denote the strength level and manufacturer. Common prevailing torque locknut grade identification markings Grade Grade identification marking Marking description...

  • Page 23: Torque - Standard Torque Data For Hydraulic Connections

    Over-torquing of a hydraulic connection can also lead to leakage or failure. For some connections, CASE IH requires a different torque value than is listed in the ISO and SAE standards. • The torque values in this document should be used whenever possible or applicable.
  • Page 24 INTRODUCTION Torque values for metric O-Ring Boss (ORB) port connections S-Series * L-Series ** Metric Ferrous Non-Ferrous Ferrous Non-Ferrous thread N·m (lb ft) ± 10% N·m (lb ft) ± 10% N·m (lb ft) ± 10% N·m (lb ft) ± 10% M8 x 1 10.5 (7.7) 6.3 (4.6)
  • Page 25 INTRODUCTION Torque values for port connections (British Standard Pipe Parallel (BSPP) thread ports and stud ends) Metric tube Outside Diameter (OD) Ferrous Non-Ferrous mm (in) BSPP S-Series L-Series S-Series L-Series thread S-Series * L-Series ** N·m (lb ft) N·m (lb ft) N·m (lb ft) N·m (lb ft) G- Gas;...
  • Page 26 INTRODUCTION Torque values for Inch O-Ring Boss (ORB) port non-adjustable connections S-Series * L-Series ** Ferrous Non- Ferrous Non- Inch tube UN/UNF N·m (lb ft) Ferrous N·m (lb ft) Ferrous dash size thread size ± 10% N·m (lb ft) ± 10% N·m (lb ft) mm (in) ±...
  • Page 27 INTRODUCTION Torque values for inch O-Ring Boss (ORB) port plugs Ferrous Non-Ferrous Internal hex External hex UN/UNF N·m (lb ft) N·m (lb ft) N·m (lb ft) dash size thread size ± 10% ± 10% ± 10% 5/16-24 7.5 (5.5) 12.5 (9.2) 7.5 (5.5) 3/8-24 14.5 (10.7)
  • Page 28 INTRODUCTION Torque values for four-bolt flange connections (Inch Screws, Grade 8) Code 61 Code 62 Metric size Imperial size Screw code Screw code N·m (lb ft) N·m (lb ft) ± 10% ± 10% 5/16-18 34 (25.1) 5/16-18 34 (25.1) 3/8-16 63 (46.5) 3/8-16 63 (46.5)
  • Page 29 INTRODUCTION Torque values for O-Ring Face Seals (ORFS) connections Hex size Metric Swivel nut Swivel nut Inch tube (mm) UN/UNF tube dash torque torque OD (mm) (Reference thread size OD (mm) size N·m (lb ft) N·m (lb ft) only) ± 10% ±...

  • Page 30: Capacities

    INTRODUCTION Capacities 630.0 L (166.4 US gal) Fuel tank DEF/A ® tank 96.0 L (25.4 US gal) Cooling system 21.0 L (5.5 US gal) Engine (including filter) 19.0 L (5.0 US gal) Transmission, Rear axle, Hydraulics, Front Power Take-Off (PTO) 148.0 L (39.1 US gal) Four-Wheel Drive (4WD) –...

  • Page 31: Consumables

    Failure to comply could result in death or serious injury. W0370A CASE IH requires the use of a fully formulated Organic Acid Technology (OAT) based coolant. CASE IH AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT is preferred. The coolant must meet the specifications outlined in the CNH Industrial material specification MAT3624.
  • Page 32 CASE IH AKCELA NO. 1™ ENGINE OIL CJ-4 SAE MAT 3522 API CJ-4, ACEA E9 15W-40 , CASE IH AKCELA NO. 1™ ENGINE OIL CJ-4 SAE 10W-30 Recommended transmission, rear axle and hydraulic system oil, front axle (axle and hubs) and front PTO...
  • Page 33 INTRODUCTION 48193161 30/11/2017...
  • Page 34 SERVICE MANUAL Engine OPTUM® 270 CVT - [ZFEM01001 - ZGEM02931], OPTUM® 270 CVT - [ZGEM02932 - ZGEM04528], OPTUM® 270 CVT - [ZGEM04529 - ], OPTUM® 300 CVT - [ZFEM01001 - ZGEM02931], OPTUM® 300 CVT - [ZGEM02932 - ZGEM04528], OPTUM® 300 CVT - [ZGEM04529 - ] 48193161 30/11/2017...
  • Page 35 Contents Engine - 10 [10.001] Engine and crankcase ............. . . 10.1 [10.216] Fuel tanks .
  • Page 36 Engine - 10 Engine and crankcase - 001 OPTUM® 270 CVT - [ZFEM01001 - ZGEM02931], OPTUM® 270 CVT - [ZGEM02932 - ZGEM04528], OPTUM® 270 CVT - [ZGEM04529 - ], OPTUM® 300 CVT - [ZFEM01001 - ZGEM02931], OPTUM® 300 CVT - [ZGEM02932 - ZGEM04528], OPTUM®...
  • Page 37 Contents Engine - 10 Engine and crankcase - 001 SERVICE Engine Remove ................. . 3 Disconnect .
  • Page 38 Engine - Engine and crankcase Engine - Remove Prior operation: Separate the front axle and front frame from the engine, see Front frame - Remove (39.100). Prior operation: Remove the left-hand fuel tank, see Fuel tank - Remove (10.216). Prior operation: Remove the selective catalytic reduction (SRC) muffler, see Selective Catalytic Reduction (SCR) muffler and cat- alyst - Remove (10.500).
  • Page 39 Engine - Engine and crankcase 2. Remove the positive cable cover. BAIL15TR00892AA 3. Disconnect the positive connectors. BAIL15TR00877AA 4. Disconnect the ground connectors. BAIL15TR00893AA 5. • Disconnect the grid heater relay electrical connector (1). • Cut the cable ties (2). BAIL15TR00878AA 48193161 30/11/2017 10.1 [10.001] / 4...
  • Page 40 Engine - Engine and crankcase 6. • Detach the wiring harness retaining bracket (1). • Detach the fuse box (2). BAIL15TR00879AA 7. Disconnect the alternator positive cable. BAIL15TR00880AA 8. • Disconnect the compressor coolant hose (1). • Detach the oil cooler pipe retaining bracket (2). •...
  • Page 41 Engine - Engine and crankcase 10. Disconnect the coolant hose from the rear of the cylin- der head. BAIL15TR00883AA 11. Disconnect the alternator electrical connector. BAIL15TR00884AA 12. Disconnect the air intake sensor electrical connector. BAIL15TR00885AA 13. Remove the left-hand oil cooler pipe: A.
  • Page 42 Engine - Engine and crankcase 14. Remove the air compressor outlet pipe: A. Disconnect the air compressor banjo connector (1). B. Disconnect the in-line connector (2). C. Detach the pipe retaining bracket (3). BAIL15TR00887AA 15. 1. Disconnect the ground connections (1). 2.
  • Page 43 Engine - Engine and crankcase 18. 1. Disconnect the grid heater relay electrical con- nectors (1). 2. Detach the grid heater relay bracket (2). BAIL15TR00898AA 19. Remove the fuel lines: • Disconnect the in-line connectors (1). • Detach the fuel lines form the clips (2). •...
  • Page 44 Engine - Engine and crankcase 22. 1. Disconnect the A/C compressor return pipe (1). 2. Disconnect the A/C high pressure pipe in-line con- nector (2). 3. Detach the A/C pipe retaining bracket (3). BAIL15TR00897AA 23. 1. Cut the cable tie (1). 2.
  • Page 45 Engine - Engine and crankcase 26. Disconnect the NO sensor module electrical connec- tor. BAIL15TR00895AA 27. 1. Disconnect the D (DEF)/ IESEL XHAUST LUID ® dosing module lines (1). NOTE: Seal all openings with clean blanking plugs. 2. Disconnect the DEF/A ®...
  • Page 46 Engine - Engine and crankcase 30. Detach the reservoir mounting bracket. BAIL15TR00965AA 31. • Disconnect the coolant expansion tank hoses (1). • Disconnect the air filter outlet pipe (2). BAIL15TR00966AA 32. Detach the NO module. BAIL15TR00969AA 33. Remove the air filter frame retaining nuts. BAIL15TR00967AA 48193161 30/11/2017 10.1 [10.001] / 11...
  • Page 47 Engine - Engine and crankcase 34. Using suitable lifting equipment, remove the air filter and frame. BAIL15TR00968AA 35. • Disconnect the air compressor banjo connector (1). • Disconnect the air compressor coolant hose (2). BAIL15TR00970AA 36. Disconnect the engine breather outlet hose. BAIL15TR00972AA 37.
  • Page 48 Engine - Engine and crankcase 38. Disconnect the turbo outlet pipe. BAIL15TR00973AA 39. Remove the engine upper frame rear retaining nuts. BAIL15TR00974AA 40. Remove the engine upper frame front retaining nuts. BAIL15TR00975AA WARNING Avoid injury! The component is heavy. Removal/installation requires two persons or a lifting device.
  • Page 49 Engine - Engine and crankcase 42. Remove the front frame: A. Detach the viscous fan wiring harness (1). B. Remove the front frame retaining bolts (2). BAIL15TR00977AA 43. Remove the rear frame cover plate. BAIL15TR00978AA 44. Detach the coolant hoses. BAIL15TR00980AA 45.
  • Page 50 Engine - Engine and crankcase WARNING Avoid injury! The component is heavy. Removal/installation requires two persons or a lifting device. Failure to comply could result in death or seri- ous injury. W1141A Using suitable lifting equipment, remove the rear frame. NOTE: Pass the A/C pipes through the frame when remov- ing.
  • Page 51 Engine - Engine and crankcase 50. Attach suitable lifting equipment to the lifting eyes. BAIL15TR00990AA 51. Remove the engine right-hand lower retaining bolts. BAIL15TR00986AA 52. Remove the engine right-hand retaining bolts. BAIL15TR00985AA 53. Remove the engine left-hand lower retaining bolts. BAIL15TR00988AA 48193161 30/11/2017 10.1 [10.001] / 16...
  • Page 52 Engine - Engine and crankcase 54. Remove the engine left-hand retaining bolts. BAIL15TR00987AA 55. Remove the engine right-hand upper retaining bolts. BAIL15TR00989AA 56. Remove the engine left-hand upper retaining bolts. BAIL15TR00991AA 57. Remove the engine. BAIL15TR00990AA 48193161 30/11/2017 10.1 [10.001] / 17...
  • Page 53 Engine - Engine and crankcase Engine - Disconnect Prior operation: Discharge the Air Conditioning (A/C) system, see Air conditioning - Discharging (50.200). Prior operation: Drain the engine cooling system, see Engine cooling system - Drain fluid (10.400). Prior operation: Disconnect the battery ground cable, see Battery - Disconnect (55.302) Prior operation: Remove the Selective Catalytic Reduction (SCR) muffler, see Selective Catalytic Reduction (SCR) muffler and catalyst - Remove (10.500).
  • Page 54 Engine - Engine and crankcase 2. Remove the front outer weight. BAIL15TR00770AA 3. Using suitable lifting equipment, support the front inner weight. BAIL15TR00772AA 4. Remove the inner weight retaining clamps. BAIL15TR00773AA 5. Remove the inner weights. BAIL15TR00774AA 48193161 30/11/2017 10.1 [10.001] / 19...
  • Page 55 Engine - Engine and crankcase 6. Remove the right-hand fuel tank support bracket rear retaining bolts. BAIL15TR00809AA 7. Remove the right-hand fuel tank support bracket: A. Using suitable lifting equipment, support the bracket (1). B. Remove the retaining bolt (2). BAIL15TR00811AA 8.
  • Page 56 Engine - Engine and crankcase 10. Remove the starter motor shield. BAIL15TR00891AA 11. Remove the positive cable cover. BAIL15TR00892AA 12. Disconnect the positive connectors. BAIL15TR00877AA 13. Disconnect the ground connectors. BAIL15TR00893AA 48193161 30/11/2017 10.1 [10.001] / 21...
  • Page 57 Engine - Engine and crankcase 14. • Disconnect the grid heater relay electrical connec- tor (1). • Cut the cable ties (2). BAIL15TR00878AA 15. 1. Disconnect the right-hand air intake pipe (1). 2. Detach the right-hand air intake pipe bracket (2). BAIL15TR01169AA 16.
  • Page 58 Engine - Engine and crankcase 18. • Disconnect the oil cooler pipe (1). • Disconnect the coolant hose (2). BAIL15TR01171AA 19. Disconnect the front brake pipe in-line connector. BAIL15TR00845AA 20. Disconnect the coolant hose from the rear of the cylin- der head.
  • Page 59 Engine - Engine and crankcase All vehicles 22. • Disconnect the air brake pipe (2). • Disconnect the oil cooler pipe (1). BAIL15TR01172AA 23. • Disconnect the front suspension hydraulic pipes (1). • Disconnect the differential lock pipe (2). BAIL15TR01173AA 24.
  • Page 60 Engine - Engine and crankcase 26. Disconnect the lock out valve wiring harness in-line connector. BAIL15TR01175AA 27. Cut the cable ties. BAIL15TR01176AA 28. 1. Cut the cable tie (1). 2. Disconnect the A/C compressor clutch electrical connector (2). BAIL15TR01177AA 29. Disconnect the viscous fan electrical connector. BAIL15TR01178AA 48193161 30/11/2017 10.1 [10.001] / 25...
  • Page 61 Engine - Engine and crankcase 30. Disconnect the A/C pressure switch electrical connec- tor. BAIL15TR01179AA 31. Disconnect the steering angle sensor electrical con- nector. BAIL15TR01180AA 32. Disconnect the alternator electrical connector. BAIL15TR01181AA 33. Disconnect the air intake sensor electrical connector. BAIL15TR01182AA 48193161 30/11/2017 10.1 [10.001] / 26...
  • Page 62 Engine - Engine and crankcase 34. Disconnect the coolant expansion tank electrical con- nectors. BAIL15TR00894AA 35. 1. Remove the wiring harness from the clips (1). 2. Cut the cable tie (2). BAIL15TR01183AA 36. 1. Disconnect the D (DEF)/ IESEL XHAUST LUID ®...
  • Page 63 Engine - Engine and crankcase 38. 1. Remove the wiring harness from the clips (1). 2. Cut the cable tie (2). BAIL15TR00904AA 39. • Disconnect the grid heater relay electrical connec- tor (1). • Disconnect the Diesel Oxidation Catalyst (DOC) temperature sensor electrical connector (2).
  • Page 64 Engine - Engine and crankcase 42. Disconnect the front axle potentiometer electrical con- nector. BAIL15TR00857AA 43. Disconnect the water in fuel sensor electrical connec- tor. BAIL15TR00889AA 44. Disconnect the ground connections. BAIL15TR01186AA 45. Disconnect the engine wiring harness in-line electrical connector.
  • Page 65 Engine - Engine and crankcase 46. Disconnect the DEF/A ® in-line connector. BAIL15TR01187AA 47. Disconnect the steering hoses. BAIL15TR01188AA 48. Disconnect the coolant lines from the reservoir. BAIL15TR01190AA 49. Detach the pipes. BAIL15TR01191AA 48193161 30/11/2017 10.1 [10.001] / 30...
  • Page 66 Engine - Engine and crankcase 50. Detach the coolant hose bracket. BAIL15TR01192AA 51. Remove the air intake pipe: A. Loosen the jubilee clips (1). B. Detach the bracket (2). BAIL15TR01193AA 52. 1. Disconnect the A/C compressor return pipe (1). 2. Disconnect the A/C high pressure pipe in-line con- nector (2).
  • Page 67 Engine - Engine and crankcase 54. Detach the A/C pipe retaining bracket. BAIL15TR01195AA 55. Remove the hydraulic pipe. BAIL15TR00850AA 56. Disconnect the hydraulic pipes: A. Disconnect the hydraulic connections (1). B. Remove the pipe clamp (2). BAIL15TR01196AA 57. Remove the hydraulic pipes: A.
  • Page 68 Engine - Engine and crankcase 58. Remove the front drive shaft guard. BAIL17TR00215AA 59. Remove the front drive shaft rear retaining bolts. BAIL15TR01085AA 60. Remove the front drive shaft. BAIL15TR00716AA 61. Attach the static part of the splitting stand 380003352 to the front of the transmission housing on both sides.
  • Page 69 Engine - Engine and crankcase 62. Disconnect the front differential lock supply and return pipes. BAIL15TR00853AA 63. Remove the front differential lock pipes. BAIL15TR00852AA 64. Attach the larger moving part of the splitting stand 380003352 to both sides of the front frame. BAIL15TR01199AA 65.
  • Page 70 Engine - Engine and crankcase 66. 1. Install the smaller moving part of the tractor split- ting stand 380003352 under the engine. 2. Tighten the alignment bar bolt. BAIL13TR01697AB 67. Remove the engine right-hand lower retaining bolts. BAIL15TR00986AA 68. Remove the engine right-hand retaining bolts. BAIL15TR00985AA 69.
  • Page 71 Engine - Engine and crankcase 70. Remove the engine left-hand retaining bolts. BAIL15TR00987AA 71. Remove the engine right-hand upper retaining bolts. BAIL15TR00989AA 72. Remove the engine left-hand upper retaining bolts. BAIL15TR00991AA 73. Roll the front axle and engine assembly away from the transmission.
  • Page 72 Engine - Engine and crankcase Engine - Install WARNING Heavy objects! Lift and handle all heavy components using lift- ing equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
  • Page 73 Engine - Engine and crankcase 3. Install the engine right-hand upper retaining bolts. Torque to 285 – 315 N·m (210 – 232 lb ft). BAIL15TR00989AA 4. Install the engine left-hand retaining bolts. Torque to 285 – 315 N·m (210 – 232 lb ft). BAIL15TR00987AA 5.
  • Page 74 Engine - Engine and crankcase 7. Install the engine right-hand lower retaining bolts. Torque to 285 – 315 N·m (210 – 232 lb ft). BAIL15TR00986AA 8. Detach the lifting equipment from the lifting eyes. BAIL15TR00990AA 9. Remove engine lifting eyes. BAIL15TR00984AA 10.
  • Page 75 Engine - Engine and crankcase 11. Attach the wiring harness. BAIL15TR00983AA WARNING Avoid injury! The component is heavy. Removal/installation requires two persons or a lifting device. Failure to comply could result in death or seri- ous injury. W1141A Using suitable lifting equipment, install the rear frame. NOTE: Pass the A/C pipes through the frame when in- stalling.
  • Page 76 Engine - Engine and crankcase 15. Install the rear frame cover plate. BAIL15TR00978AA 16. Install the front frame: A. Install the front frame retaining bolts (2). B. Attach the viscous fan wiring harness (1). BAIL15TR00977AA WARNING Avoid injury! The component is heavy. Removal/installation requires two persons or a lifting device.
  • Page 77 Engine - Engine and crankcase 19. Install the engine upper frame rear retaining nuts. BAIL15TR00974AA 20. Connect the turbo outlet pipe. BAIL15TR00973AA 21. Install the air intake pipe. BAIL15TR00971AA 22. Connect the engine breather outlet hose. BAIL15TR00972AA 48193161 30/11/2017 10.1 [10.001] / 42...
  • Page 78 Engine - Engine and crankcase 23. • Connect the air compressor banjo connector (1). NOTE: Install new copper washers on the banjo connector. • Connect the air compressor coolant hose (2). BAIL15TR00970AA 24. Using suitable lifting equipment, install the air filter and frame.
  • Page 79 Engine - Engine and crankcase 27. • Connect the coolant expansion tank hoses (1). • Connect the air filter outlet pipe (2). BAIL15TR00966AA 28. Attach the reservoir mounting bracket. BAIL15TR00965AA 29. 1. Connect the DEF/A ® dosing module elec- trical connector (1). 2.
  • Page 80 Engine - Engine and crankcase 31. • Attach the wiring harness (1). • Secure the wiring harness with a cable tie (2). • Connect the in-line electrical connector (3). BAIL15TR00904AA 32. Connect the NO sensor module electrical connector. BAIL15TR00895AA 33. Connect the coolant expansion tank electrical connec- tors.
  • Page 81 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

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