Hauler Racks HKRS4-1 Quick Start Manual

Aluminum headknocker rack

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Package Contents:

PARTS
(1) CROSS BAR
(2) LEGS WITH FEET
(2) "T" BRACKETS
(1) SCREEN ASSEMBLY
(2) SCREEN 'L' MOUNTS
(2) LOWER SCREEN MOUNTS
(2) LOAD SECURE POSTS
HARDWARE KIT
(4) 3/8"-16 x 2" CARRIAGE BOLTS
(2) 3/8"-16 x 2-1/2" HEX BOLTS
(2) 3/8"-16 x 1-3/4" HEX BOLTS
(2) 3/8"-16 x 1-1/2" HEX BOLTS
(6) 3/8"-16 x 1-1/4" HEX BOLTS
(10) 3/8"-16 x 1" HEX BOLTS
(26) 3/8"-16 NUTS
(26) 3/8" SPLIT LOCK WASHERS
(2) 5/16"-18 x 1-1/2" HEX BOLTS
(2) 5/16"-18 NUTS
(2) 5/16" SPLIT LOCK WASHERS
(4) PLASTIC END CAPS

Before you begin:

Remove all components from the shipping carton.
The rack should be assembled on a padded surface such as carpet to prevent scratching of aluminum surfaces. Remove bands securing
components together.
Read the instructions thoroughly to familiarize yourself with the assembly sequence.
Note that you DO NOT tighten any nuts and bolts until the completed rack is installed on the vehicle unless specified. This allows for minor
adjustments to the rack during the installation process.
Gather the following tools used to assemble and install the rack.
9/16" Socket or open end wrench
1/2" Socket or open end wrench
3/8" Drill bit and drill
Pencil or marker
Tape measure
Center punch and hammer (optional)
Level (optional)
1. 'L' bracket bolts
Slide in (2) 3/8"-16 x 1-" bolts into the outer channel of the load bar as shown below. Slide a bolt from each end in towards the center of the load
bar.
HAULER RACKS, INC.
st
7109 31
Avenue North
Minneapolis, MN 55427-2848
WWW.HAULERRACKS.COM
ALUMINUM HEADKNOCKER RACK
P/N HKRS4-1 / HKRS5-1
Page 1 of 8
Toll Free: 1-800-843-5445
Phone: 763-546-5620
Fax: 763-546-0933

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Summary of Contents for Hauler Racks HKRS4-1

  • Page 1 ALUMINUM HEADKNOCKER RACK P/N HKRS4-1 / HKRS5-1 Package Contents: PARTS (1) CROSS BAR (2) LEGS WITH FEET (2) “T” BRACKETS (1) SCREEN ASSEMBLY (2) SCREEN ‘L’ MOUNTS (2) LOWER SCREEN MOUNTS (2) LOAD SECURE POSTS HARDWARE KIT (4) 3/8”-16 x 2” CARRIAGE BOLTS (2) 3/8”-16 x 2-1/2”...
  • Page 2 Slide the 3/8”-16 x 1” hex bolts into the outer channels of the load bar. Slide the ‘T’ bracket assembly into the load bar. Repeat for other side of load bar. Page 2 of 8 HAULER RACKS, INC. Toll Free: 1-800-843-5445 7109 31...
  • Page 3 Tighten the load secure posts with 3/8” split lock washers and 3/8”-16 nuts and tighten hardware Install the screen ‘L’ brackets on the 3/8”-16 x 1” bolts as shown. Secure posts with 3/8” split lock washers and 3/8”-16 nuts. Page 3 of 8 HAULER RACKS, INC. Toll Free: 1-800-843-5445 7109 31...
  • Page 4 Install the lower brace assembly to the leg by securing to the 3/8”-16 x 2-1/2” bolt using a 3/8” split lock washer and 3/8”-16 nut. Leave the nut loose. Repeat for other leg. Page 4 of 8 HAULER RACKS, INC. Toll Free: 1-800-843-5445 7109 31...
  • Page 5 Place the screen assembly so that the top portion rests on the screen ’L’ bracket installed in the load bar. Align the 5/16”-18 x 1-1/2” bolts installed in the lower braces with the two holes on the bottom of the screen assembly. Page 5 of 8 HAULER RACKS, INC. Toll Free: 1-800-843-5445 7109 31...
  • Page 6 Center the screen assembly on the load bar by measuring the distance from each end to the end of the load bar. Adjust as needed until equal. Tighten the screen ‘L’ bracket to the load bar and screen assembly. Tighten the upper screen assembly to the screen ‘L’ brackets Page 6 of 8 HAULER RACKS, INC. Toll Free: 1-800-843-5445 7109 31 Avenue North...
  • Page 7 3/8”-16 x 1-1/4” hex bolts, (6) 3/8” split lock washers and (6) 3/8”-16 nuts, secure the headknocker rack to the truck. Continue around the rack and tighten all remaining nuts and bolts securely. Tighten until lock washers are flat but DO NOT OVERTIGHTEN! Page 7 of 8 HAULER RACKS, INC. Toll Free: 1-800-843-5445 7109 31 Avenue North...
  • Page 8 The racks have been load tested for the racks capacity to hold loads when not on a vehicle. Hauler Racks, Inc. does not warranty load capacities. As the factory has no way of knowing if the product was properly assembled, installed, used according to instructions, or if loads were secured properly.

This manual is also suitable for:

Hkrs5-1

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