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Package Contents:
HARDWARE KIT
(4) 3/8"-16 x 3" CARRAIGE BOLTS
(20) 3/8"-16 x 2" CARRAIGE BOLTS
(2) 3/8"-16 x 1-3/4" CARRAIGE BOLTS
(12) 3/8"-16 x 1-1/4" HEX BOLTS
(12) 3/8"-16 x 1-1/4" HEX LAG BOLTS
(38) 3/8"-16 NUTS
(38) 3/8" SPLIT LOCK WASHERS
Before you begin:
Remove all components from the shipping carton.
The rack should be assembled on a padded surface such as carpet to prevent scratching of aluminum surfaces. Remove bands
securing components together.
Read the instructions thoroughly to familiarize yourself with the assembly sequence.
Note that you DO NOT tighten any nuts and bolts until the completed rack is installed on the vehicle unless specified. This allows for
minor adjustments to the rack during the installation process.
Gather the following tools used to assemble and install the rack.
9/16" Sockets or open end wrenches
1/4", 3/8" Drill bits and drill
Pencil or marker
Tape measure
Center punch and hammer (optional)
Level (optional)
2 Clamps (optional)
Boards (optional)
HAULER RACKS, INC.
1800 Freeway Boulevard
Minneapolis, MN 55427-2848
ASSEMBLY INSTRUCTIONS FOR HAULER II –
SERVICE BODY 'C' RACK
T12USBC-1 shown above
PARTS
(1) RAIL DRIVER'S SIDE ASSEMBLY
(1) RAIL PASSENGER'S ASSEMBLY
(1) FRONT RECTANGLULAR CROSSBAR
(1) MIDDLE CROSSBAR ASSEMBLY WITH 'H' & 'T' BRACKETS
(1) REAR CROSSBAR WITH 'T' BRACKETS
(2) FRONT LEG ASSEMBLY
(2) REAR LEG ASSEMBLY
(4) HD BRACES
Page 1 of 13
Toll Free: 1-800-843-5445
Phone: 763-546-5620
Fax: 763-546-0933
WWW.HAULERRACKS.COM
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Summary of Contents for Hauler Racks HAULER II
- Page 1 ASSEMBLY INSTRUCTIONS FOR HAULER II – SERVICE BODY ‘C’ RACK T12USBC-1 shown above Package Contents: HARDWARE KIT PARTS (4) 3/8”-16 x 3” CARRAIGE BOLTS (1) RAIL DRIVER’S SIDE ASSEMBLY (20) 3/8”-16 x 2” CARRAIGE BOLTS (1) RAIL PASSENGER’S ASSEMBLY (2) 3/8”-16 x 1-3/4” CARRAIGE BOLTS (1) FRONT RECTANGLULAR CROSSBAR (12) 3/8”-16 x 1-1/4”...
- Page 2 This will make aligning the front and rear rail sections faster. Insert the front rail section into the 5” bracket mounted on the rear rail section and line up the holes. HAULER RACKS, INC. Toll Free: 1-800-843-5445...
- Page 3 For the lower rectangle tube, use (2) 3/8”-16 x 3” carriage bolts, (2) 3/8” split lock washers and (2) 3/8”- 16 nuts, install hardware finger tight. Repeat for other side rail. HAULER RACKS, INC. Toll Free: 1-800-843-5445 1800 Freeway Boulevard...
- Page 4 Secure the front cross bar to the ‘H’ brackets mounted on the side of the front rail sections using (4) 3/8”-16 x 2” carriage bolts, (4) 3/8” split lock washers and (4) 3/8”-16 nuts. Finger tighten only. HAULER RACKS, INC. Toll Free: 1-800-843-5445...
- Page 5 Position the middle crossbar assembly on the front side rails forward of the 5” bracket and about halfway between the 5” bracket and the next support bracket. The middle crossbar assembly will be secured in place after the final adjustments on the vehicle. HAULER RACKS, INC. Toll Free: 1-800-843-5445 1800 Freeway Boulevard...
- Page 6 Using (4) 3/8”-16 x 2” carriage bolts, (4) 3/8” split lock washers and (4) 3/8”-16 nuts, secure the rear crossbar to the ‘H’ brackets mounted at the ends of the rear rails sections. Finger tighten hardware only. HAULER RACKS, INC. Toll Free: 1-800-843-5445 1800 Freeway Boulevard...
- Page 7 Use (2) 3/8”-16 x 2” carriage bolts, (2) 3/8” split lock washers and (2) 3/8”-16 nuts to secure the leg to the ‘T’ bracket. Finger tighten hardware. Repeat for other side. Note the orientation of the carriage bolts so they face inwards. HAULER RACKS, INC. Toll Free: 1-800-843-5445 1800 Freeway Boulevard...
- Page 8 Use (2) 3/8”-16 x 2” carriage bolts, (2) 3/8” split lock washers and (2) 3/8”-16 nuts to secure the leg to the ‘T’ bracket. Finger tighten hardware. Repeat for other side. Note the orientation of the carriage bolts so they face inward. HAULER RACKS, INC. Toll Free: 1-800-843-5445 1800 Freeway Boulevard...
- Page 9 Install 3/8” split lock washer and 3/8-16 nut. Finger tighten the two nuts. Repeat for other corners. It is normal if the flat ends of the HD braces do not to sit flush with the legs and crossbar at this time. HAULER RACKS, INC. Toll Free: 1-800-843-5445...
- Page 10 Adjust position if needed. Mark the hole locations of the mounting feet to the service body. HAULER RACKS, INC. Toll Free: 1-800-843-5445 1800 Freeway Boulevard...
- Page 11 Use (2) 3/8”-16 x 2” carriage bolts, (2) 3/8” split lock washers and (2) 3/8”-16 nuts to attach the front leg / middle crossbar assembly to the top side railing. Repeat for other side. Finger tighten only. HAULER RACKS, INC. Toll Free: 1-800-843-5445...
- Page 12 12. Check all rack hardware to make sure all nuts and bolts have been tightened. For best use, spread the load out evenly across the crossbars. Place the load over the legs between the rear and middle crossbars. HAULER RACKS, INC. Toll Free: 1-800-843-5445 1800 Freeway Boulevard...
- Page 13 The racks have been load tested for the racks capacity to hold loads when not on a vehicle. Hauler Racks, Inc. does not warranty load capacities. As the factory has no way of knowing if the product was properly assembled, installed, used according to instructions, or if loads were secured properly.
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