Simplicity SNAPPER ZT18440KH Dealer Setup & Adjustment Instructions Manual

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Operator's manual (36 pages)

Table of Contents

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Dealer Setup

& Adjustment Instructions

Zero-Turn Riders & Mowers

Refer to the Dealer Setup & Adjustment binder Index for a

complete listing of products covered by this document.

Mfg. No.

Description

Riders

1694454

18HP Zero-Turn Rider

1694455

20HP Zero-Turn Rider

1694458

18HP Zero-Turn Rider (CE)

1694460

20HP Zero-Turn Rider (CE)

5091000

ZT18440KH, 18HP Zero-Turn Rider with 44" Mower

5091001

ZT20500BV, 20HP Zero-Turn Rider with 50" Mower

Mowers

1694456

44" Mower Deck

1694457

50" Mower Deck

1694459

44" Mower Deck (CE)

1694461

50" Mower Deck (CE)

ATTENTION SETUP PERSONNEL:

The safety warnings provided in this guide and in

the operator's manual included with the unit contain

important information that must be obeyed when

assembling, setting-up, operating, servicing, trans-

porting, or storing the unit.

These warnings are highlighted by the safety alert triangle sym-

bol shown above, which signifies that an important safety mes-

sage is being provided.

You must read, understand, and follow these warnings and

instructions, and use safe shop and work practices at all

times while working on or around this unit and all other

outdoor power equipment.

Sections and items denoted by the Setup symbol

provide the information necessary to fully assemble,

test, and prepare the units described above for

delivery to your customers.

Additional information concerning functional tests,

general adjustment procedures, and the location of

normal lubrication points are included in these

instructions.

9/2003

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Summary of Contents for Simplicity SNAPPER ZT18440KH

Page 1: Table Of Contents
Dealer Setup & Adjustment Instructions Zero-Turn Riders & Mowers TABLE OF CONTENTS: Refer to the Dealer Setup & Adjustment binder Index for a complete listing of products covered by this document. SAFETY RULES ..............2 Mfg. No. Description SETUP PROCEDURES Riders 1694454 18HP Zero-Turn Rider Quick Setup List ..............3...
Page 2: Safety Rules
Champion Series SAFETY RULES Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of equipment, severe per- sonal injury or death to you, yourself or bystanders, or damage to property or equipment. This mowing deck is capable of amputat- ing hands and feet and throwing objects.
Page 3: Setup Procedures
Champion Series Quick Setup List - Page Setup Procedure Steps to Perform ❏ Remove crate & banding. Uncrating ❏ Place transmissions in PUSH position & roll off skid. ❏ Charge the battery (Note: proceed with other setup steps Battery Activation & Installation while battery is charging).
Page 4: Uncrating
Champion Series Uncrating 1. Using a reciprocating utility saw or equivalent, cut crate away from bottom skid. Remove crate. Remove shrink-wrap plastic. 2. Cut any banding securing the unit. 3. Release parking brake. IMPORTANT NOTE When cutting crate from bottom skid, Figure 1.
Page 5: Rider Assembly
Champion Series Rider Assembly Seat & Safety Switch Assembly 1. Mount the seat (A, Figure 3) and spacers (B) to the seat plate (C) using two shoulder bolts (D) in the rear and two knobs, washers, and lockwashers (E) in front. 2.
Page 6: Check Fluid Levels
Champion Series Figure 5. Check Fluid Levels A. Fuel Tank Cap B. Transmission Oil Cap Figure 6. Transmission Oil Fill Level C. Engine Oil Dip Stick D. Locking Tab A. Fill Level Mark E. Locking Screw Check Fluid Levels Fill & Check Engine Oil 1.
Page 7: Torque Mower Blades
Champion Series Torque Mower Blades WARNING For your personal safety, blade mounting capscrews must each be installed with a hex washer and spring washer, then securely tightened. Torque blade mounting capscrew to 45 - 55 ft. lbs. (61 - 75 N.m.) 1.
Page 8: Perform Safety Checks
Champion Series Perform Burnish PTO Clutch 1. Select a safe area to operate the mower deck. With Safety Checks the drive in neutral, the PTO switch disengaged, and an operator in the seat, start the tractor engine. Run WARNING the engine at full throttle. 2.
Page 9: Safety Interlock System
Champion Series Adjustment SAFETY INTERLOCK Procedures SYSTEM This unit is equipped with safety interlock switches. Seat Adjustments These safety systems are present for your safety, do not attempt to bypass safety switches, and never tam- The seat and ground speed control levers should be per with safety devices.
Page 10: Ground Speed Control Lever Adjustment
Champion Series Ground Speed Control Lever Adjustment Operator Adjustment The control levers can be adjusted in three ways. The alignment of the control levers, the placement of the levers (how close the ends are to one another) and the height of the levers can be adjusted. To Adjust the Handle Alignment: Loosen the mount bolts (A, Figure 11) and pivot the lever(s) (C) to align with each other.
Page 11: Neutral Adjustments
Champion Series Neutral Adjustments If the tractor creeps while the ground speed control levers are locked in neutral, then it may be necessary to adjust the linkage rods. Perform this adjustment on a hard level surface such as a concrete floor. IMPORTANT NOTE: This adjustment should be per- formed with the engine OFF.
Page 12: Parking Brake Adjustment
Champion Series Parking Brake Adjustment 3/16" 1. Disengage the PTO, stop the engine, block the front wheels, remove the ignition key, and engage the parking brake. For easier access to the brake adjust- 2" ment linkage, the rear wheels may be removed. 2.
Page 13: Pto Clutch Adjustment
Champion Series Figure 17. Adjust PTO Clutch A. Window B. Adjustment Nut C. .016”-.018” (0,40-0,45mm) Feeler Gauge Figure 16. PTO Clutch Adjustment A. Adjustment Window (Qty. 3, one shown) B. Adjustment Nut PTO Clutch Adjustment WARNING To avoid serious injury, perform adjustments only Check the PTO clutch adjustment after the initial 25 hour with engine stopped, key removed and rider on break-in period and then after every 250 hours of opera-...
Page 14: Mower Deck Leveling
Champion Series Figure 18. Orient Blades Side-to-Side Figure 19. Measure Blade Tips to Ground A. Mower Deck C. Level Ground Mower Deck Leveling B. Blade Tip Perform these adjustments on a flat level surface. SIDE-TO-SIDE LEVELING 1. With the mower installed, place the rider on a smooth, level surface such as a concrete floor.
Page 15: Mower Deck Belt Tension Adjustment
Champion Series Mower Belt Tension Adjustment 50" Mower If the mower drive belt stretches over time, the idler pul- ley bracket can be adjusted to provide more belt tension. The initial setting of the bracket is shown in Figure 22. 44"...
Page 16: Service Procedures
Champion Series Service Procedures Transmission Oil Filter Change Do not allow dirt, water, or other debris to enter the expansion chamber or transmission. Even a small amount of dirt can damage the transmission Change Interval: Every 250 Hours Filter Part Number: 1719168 1.
Page 17: Hydraulic Pump Drive Belt Replacement
Champion Series Hydraulic Pump Drive Belt Replacement To avoid damaging belts, DO NOT PRY BELTS OVER PULLEYS. 1. Park the rider on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the park- ing brake, turn off the engine, and remove the ignition key.

This manual is also suitable for:

Snapper 1694454 Snapper 1694455 Snapper 1694458 Snapper 1694460 Snapper 5091000 Snapper 5091001 ... Show all