Simplicity ZT3000 Parts Manual

Simplicity ZT3000 Parts Manual

Zt3000 series zero-turn rider & mower deck

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Series Zero-Turn Rider & Mower Deck
24HP Product
Mfg. No.
Description
5900660
ZT3000B2444, 24HP B&S Rider w/44" Mower
5900662
ZT3000B2450, 24HP B&S Rider w/50" Mower
5900684
ZT3000B2450CE, 24HP B&S Rider w/50" Mower (CE/Export)

Parts Manual

ZT3000
Part No.:
5101089
6/2008
Rev.
TP 400-7330-H-CH-S

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Summary of Contents for Simplicity ZT3000

  • Page 1: Parts Manual

    Series Zero-Turn Rider & Mower Deck 24HP Product Mfg. No. Description 5900660 ZT3000B2444, 24HP B&S Rider w/44" Mower 5900662 ZT3000B2450, 24HP B&S Rider w/50" Mower 5900684 ZT3000B2450CE, 24HP B&S Rider w/50" Mower (CE/Export) Parts Manual ZT3000 Part No.: 5101089 6/2008 Rev. TP 400-7330-H-CH-S...
  • Page 3: Table Of Contents

    PRODUCT COMPONENTS Main Frame & Front Suspension Group ... Rear Bumper Group ... Engine & PTO Group - 24 HP Briggs & Stratton ... Instrument Control Panel Group ... Pump Drive Group ... 12 Motion Control Group ... 14 Transmission SERVICE PARTS ... Hydraulic Group ...
  • Page 4: Main Frame & Front Suspension Group

    Main Frame & Front Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900660 - ZT3000B24 5900662 - ZT3000B24 5900684 - ZT3000B24 Briggs and Stratton Yard Power Products Group Copyright ©...
  • Page 5 NUT, 5/16-18 HEX NYLON LOCK 5025011X14SM BOLT, 5/16-18 X 1-3/4 GD5 YZ 5023213SM SHOCK 5402816CSM WELD, MAINFRAME, SIMPLICITY ZT, ORG 5025303SM SCREW, 5/16-18 X 1 FLAT HD SC 5100930SM PAD, FRICTION, .375 X 1.25 X 4.00 5025284SM NUT, 3/4-16 HEX NYLON LOCK...
  • Page 6: Rear Bumper Group

    Rear Bumper Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900660 - ZT3000B24 5900662 - ZT3000B24 5900684 - ZT3000B24 Briggs and Stratton Yard Power Products Group Copyright ©...
  • Page 7 Rear Bumper Group REF NO. PART NO. QTY. DESCRIPTION 5402844CSM WELD, BUMPER - CONS Z - ORG 5023484SM PLUG, PANEL, 1.25 - BLACK 5025013X8SM BOLT, 3/8-16 X 1 GD5 YZ 5025156SM WASHER, 3/8 SAE 5025394SM NUT, 3/8-16 HEX NYLOCK FLANGE Footnotes The above parts group applies to the following Mfg.
  • Page 8: Engine & Pto Group - 24 Hp Briggs & Stratton

    Engine & PTO Group - 24 HP Briggs & Stratton NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900660 - ZT3000B24 5900662 - ZT3000B24 5900684 - ZT3000B24 Briggs and Stratton Yard Power Products Group Copyright ©...
  • Page 9 Engine & PTO Group - 24 HP Briggs & Stratton REF NO. PART NO. QTY. DESCRIPTION * ENGINE, 24HP B&S, ELS Mod. #44M777-0121-E1 5023100SM CLUTCH,#51110100,ELECTRIC, 1" SHAFT 5043636SM CLUTCH ANCHOR PAD 5044617SM WASHER, .34 X 1.25 X 10 GA 5023253SM CAPSCREW, CRANKSHAFT, 7/16-20 x 3-1/4"YZ 5042132SM SPACER, .45 X 1.62 X .37...
  • Page 10: Instrument Control Panel Group

    Instrument Control Panel Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900660 - ZT3000B24 5900662 - ZT3000B24 5900684 - ZT3000B24 Briggs and Stratton Yard Power Products Group Copyright ©...
  • Page 11 Instrument Control Panel Group REF NO. PART NO. QTY. DESCRIPTION 5100182SM CABLE, THROTTLE CONTROL, 36" 5025095SM NUT, 1/4-20 HEX NYLON LOCK 5025010X6SM BOLT, 1/4-20 X 3/4 GD5 YZ 1709188SM PLUG, .820X1.44 HOLE, BLACK PLASTIC 5022269SM O-RING, 7/8 ID X 1/16 W 5022222SM RING, SWITCH RETAINER 5025035SM...
  • Page 12: Pump Drive Group

    Pump Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900660 - ZT3000B24 5900662 - ZT3000B24 5900684 - ZT3000B24 Briggs and Stratton Yard Power Products Group Copyright ©...
  • Page 13 Pump Drive Group REF NO. PART NO. QTY. DESCRIPTION 5101296SM PULLEY, CRANKSHAFT 5021079SM IDLER PULLEY 5049184SM SPACER, HYDRO PULLEY 5025013X24SM BOLT, 3/8-16 X 3 GD5 YZ 5025013X16SM BOLT, 3/8-16 X 2 GD5 YZ 5025156SM WASHER, 3/8 SAE 5025394SM NUT, 3/8-16 HEX NYLOCK FLANGE 5025165SM WASHER, 3/8 FENDER 5101033SM...
  • Page 14: Motion Control Group

    Motion Control Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900660 - ZT3000B24 5900662 - ZT3000B24 5900684 - ZT3000B24 Briggs and Stratton Yard Power Products Group Copyright ©...
  • Page 15 Motion Control Group REF NO. PART NO. QTY. DESCRIPTION 5022068SM GRIP, FOAM, 3/4 ID, 16 LONG 5025011X8SM BOLT, 5/16-18 X 1 GD5 YZ 5025155SM WASHER, 5/16 SAE 5025170SM WASHER, 5/16 LOCK YZ 5048264SM SPACER, .39 X .63 X 1.50 5025011X20SM BOLT, 5/16-18 X 2-1/2"...
  • Page 16: Transmission Service Parts

    Transmission SERVICE PARTS NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900660 - ZT3000B24 5900662 - ZT3000B24 5900684 - ZT3000B24 Briggs and Stratton Yard Power Products Group Copyright ©...
  • Page 17 Transmission SERVICE PARTS REF NO. PART NO. QTY. DESCRIPTION 5101026X1SM OIL FILTER 5101026X2SM SEAL, LIP, 18 X 32 X 7 5101026X3SM SEAL, LIP, 17 X 40 X 7 5101026X4SM RING, RET 2.06 INT 5101026X5SM BEARING, BALL, 1.0 X 52 X 15 OPEN 6205M 5101026X6SM FAN, 7", 10 BLADE 5101026X7SM...
  • Page 18: Hydraulic Group

    Hydraulic Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900660 - ZT3000B24 5900662 - ZT3000B24 5900684 - ZT3000B24 Briggs and Stratton Yard Power Products Group Copyright © 2008 by Briggs and Stratton Corporation Milwaukee, WI, USA.
  • Page 19 Hydraulic Group REF NO. PART NO. QTY. DESCRIPTION 5101026SM TRANSMISSION, RH HYDRO-GEAR 5101027SM TRANSMISSION, LH, HYDRO-GEAR 5025474SM CLAMP, HOSE, 1/2 5101060SM ROD, DUMP VALVE, LH - CONZ 5101061SM ROD, DUMP VALVE, RH - CONZ 5025010X6SM BOLT, 1/4-20 X 3/4 GD5 YZ 5025154SM WASHER, 1/4 SAE 5025391SM...
  • Page 20: Electrical Group

    Electrical Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900660 - ZT3000B24 5900662 - ZT3000B24 5900684 - ZT3000B24 Briggs and Stratton Yard Power Products Group Copyright © 2008 by Briggs and Stratton Corporation Milwaukee, WI, USA.
  • Page 21 Electrical Group REF NO. PART NO. QTY. DESCRIPTION 5020927SM SWITCH, IGNITION, (Includes Ref No. 2-4) 5022789SM KEY, IGNITION MOLDED (SV) (Set of 2) 5022790SM COVER (SV) 5022791SM PLASTIC NUT (SV) 1725523SM HOUR METER, DIGITAL (Includes Retaining Ring) 5022180SM SWITCH, PTO 5402849SM WIRE HARNESS, CONSUMER Z 5023488SM...
  • Page 22: Seat & Floor Plate Group

    Seat & Floor Plate Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900660 - ZT3000B24 5900662 - ZT3000B24 5900684 - ZT3000B24 Briggs and Stratton Yard Power Products Group Copyright ©...
  • Page 23 Seat & Floor Plate Group REF NO. PART NO. QTY. DESCRIPTION 5402937CSM PLATE, SEAT SUPPORT, CONS Z - ORG 5025011X8SM BOLT, 5/16-18 X 1 GD5 YZ 5025292SM WASHER, 5/16 GD.9 FLAT 5025392SM NUT, 5/16-18 HEX NYLOCK FLANGE 7078299SM SPRING, SEAT SUPPORT 5025156SM WASHER, 3/8 SAE 5100999SM...
  • Page 24: Fuel Tank & Replacement Parts Group

    Fuel Tank & Replacement Parts Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900660 - ZT3000B24 5900662 - ZT3000B24 5900684 - ZT3000B24 Briggs and Stratton Yard Power Products Group Copyright ©...
  • Page 25 Fuel Tank & Replacement Parts Group REF NO. PART NO. QTY. DESCRIPTION 5101181SM TANK,FUEL,LH (INCLUDES REF. NOS. 16 -18) 5048752SM TANK,FUEL,RH 5048909CSM PLATE,FUEL TANK BADGE 5025011X6SM BOLT, 5/16-18 X 3/4 GD5 5025155SM WASHER, 5/16 SAE 5025170SM WASHER, 5/16 LOCK YZ 5400836CSM BRACKET, REAR SUPPORT - LH - ORG 5048763CSM...
  • Page 26: Parking Brake Group

    Parking Brake Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900660 - ZT3000B24 5900662 - ZT3000B24 5900684 - ZT3000B24 Briggs and Stratton Yard Power Products Group Copyright ©...
  • Page 27 Parking Brake Group REF NO. PART NO. QTY. DESCRIPTION 5101058SM ROD, BRAKE CTRL, LOWER - CONZ 5021102SM SPRING, COMPRESSION 5020047SM COLLAR, 5/16" SET 5402883CSM WELD, SHAFT, BRAKE HANDLE - ORG 5402884CSM WELD, BRAKE SHAFT - ORG 5044992SM SPACER, .38 X .50 X 1.56 5025013X18SM BOLT, 3/8-16 X 2-1/4 GD5 YZ 5025394SM...
  • Page 28: Deck Lift Group

    Deck Lift Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900660 - ZT3000B24 5900662 - ZT3000B24 5900684 - ZT3000B24 Briggs and Stratton Yard Power Products Group Copyright ©...
  • Page 29 Deck Lift Group REF NO. PART NO. QTY. DESCRIPTION 5025394SM NUT, 3/8-16 HEX NYLOCK FLANGE 5025013X8SM BOLT, 3/8-16 X 1 GD5 YZ 5025156SM WASHER, 3/8 SAE 5403057CSM WELD, HANDLE, DECK LIFT - ORG 5025013X6SM BOLT, 3/8-16 X 3/4 GD5 YZ 5403041CSM WELD, SHAFT, REAR DECK LIFT - ORG 5025128SM...
  • Page 30 Deck Lift Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900660 - ZT3000B24 5900662 - ZT3000B24 5900684 - ZT3000B24 Briggs and Stratton Yard Power Products Group Copyright ©...
  • Page 31 Deck Lift Group REF NO. PART NO. QTY. DESCRIPTION 5048884CSM WELD, DECK LOCK 5100171SM GRIP, BLACK FLEXIBLE 5048335SM SPACER, .76 X 1.00 X 1.00 5025392SM NUT, 5/16-18 HEX NYLOCK FLANGE 5025011X6SM BOLT, 5/16-18 X 3/4 GD5 5100561SM BEARING, BRONZE FLANGE, 3/4" 5021098SM BEARING, BRONZE FLANGE, 3/4 5100179SM...
  • Page 32: Wheel & Tire Group

    Wheel & Tire Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900660 - ZT3000B24 5900662 - ZT3000B24 5900684 - ZT3000B24 Briggs and Stratton Yard Power Products Group Copyright ©...
  • Page 33 Wheel & Tire Group REF NO. PART NO. QTY. DESCRIPTION 5022433SSM WHEEL & TIRE ASSEMBLY, 11 X 4.0 - 5, Complete (INCLUDES REF NO. 2 - 6) 5022433X1SM TIRE, Front, 11 X 4.0 - 5 (SV) 5022433SX2SM WHEEL ASSEMBLY, Complete (INCLUDES REF NO. 4 & 5) 2172353SM VALVE STEM &...
  • Page 34: Decals Group - Brand & Model

    Decals Group - Brand & Model NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900660 - ZT3000B24 5900662 - ZT3000B24 5900684 - ZT3000B24 Briggs and Stratton Yard Power Products Group Copyright ©...
  • Page 35 DECAL, Simplicity, Silver & Blue, w/Icon 5023228SM DECAL, Stripe, LH, Simplicity 5023229SM DECAL, Stripe, RH, Simplicity 1720454SM DECAL, Touch Up Paint, Simplicity (LOCATED UNDER SEAT) 5101325SM DECAL, ZT3000 24HP, SMI Footnotes The above parts group applies to the following Mfg. Nos.: 5900660 - ZT3000B24...
  • Page 36: Decals Group - Safety & Common

    Decals Group - Safety & Common NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900660 - ZT3000B24 5900662 - ZT3000B24 Briggs and Stratton Yard Power Products Group Copyright ©...
  • Page 37 Decals Group - Safety & Common REF NO. PART NO. QTY. DESCRIPTION 5100280SM DECAL, THROTTLE CONTROL 5048970SM DECAL, IGNITION SWITCH 5100710SM DECAL, MAIN 1725703SM DECAL, HEIGHT OF CUT 5100136SM DECAL, DANGER, MOWER 5100137SM DECAL, DANGER, MOWER DISCHARGE 1722789SM DECAL-44"- SILVER ON BLACK W/STRIPE 1722790SM DECAL, 50"...
  • Page 38: Export Decals Group - Safety & Common

    Export Decals Group - Safety & Common NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900684 - ZT3000B24 Briggs and Stratton Yard Power Products Group Copyright © 2008 by Briggs and Stratton Corporation Milwaukee, WI, USA.
  • Page 39 Export Decals Group - Safety & Common REF NO. PART NO. QTY. DESCRIPTION 5101233SM DECAL, MAIN, CE 5100280SM DECAL, THROTTLE CONTROL 5048970SM DECAL, IGNITION SWITCH 5101062SM DECAL, TRANSAXLE RELEASE 5101102SM DECAL, BELT & BLADE, CONS Z (LOCATED UNDER SEAT PLATE) 1725703SM DECAL, HEIGHT OF CUT 1722789SM...
  • Page 40: 44" & 50" Mower Deck - Belt & Idler Group

    44" & 50" Mower Deck - Belt & Idler Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900660 - ZT3000B24 5900662 - ZT3000B24 5900684 - ZT3000B24 Briggs and Stratton Yard Power Products Group Copyright ©...
  • Page 41 44" & 50" Mower Deck - Belt & Idler Group REF NO. PART NO. QTY. DESCRIPTION 5023256SM BELT,#7-8060, 151" E.L. (FOR 44" DECK ONLY) 5044960SM SPACER, .39 X 1.00 X .25 5044933SM SPACER, .39 X .75 X .38 5023156SM BOLT, 5/16-18 X 1 1/4 FLANGE 5025013X22SM BOLT, 3/8-16 X 2-3/4"...
  • Page 42: 44" & 50" Mower Deck - Housing, Arbors, & Blades Group

    44" & 50" Mower Deck - Housing, Arbors, & Blades Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900660 - ZT3000B24 5900662 - ZT3000B24 5900684 - ZT3000B24 Briggs and Stratton Yard Power Products Group Copyright ©...
  • Page 43 44" & 50" Mower Deck - Housing, Arbors, & Blades Group REF NO. PART NO. QTY. DESCRIPTION 1714419SM NUT, HEX FLANGE, 9/16-18 1713675SM WASHER, BELLEVILLED, 9/16 1713161SM PULLEY 1713613SM 1655729ASM COVER, ARBOR HOUSING 2108202SM BEARING, BALL, 3/4 X 1-3/4 X 5/8 1715724SM SPACER, 21/32 X 3/4 X 5/8 1732544SM...
  • Page 44: 44" Mower Deck - Rollers Group

    44" Mower Deck - Rollers Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900660 - ZT3000B24 Briggs and Stratton Yard Power Products Group Copyright © 2008 by Briggs and Stratton Corporation Milwaukee, WI, USA.
  • Page 45 44" Mower Deck - Rollers Group REF NO. PART NO. QTY. DESCRIPTION 5048676CSM WELD,SHAFT,ROLLER,44 1704082SM NUT-HEX ADJUSTING .990DIA .687TH PM YEL 2960681SM NUT-HEX TOPLOCK SPIRAL FLNG 3/8-16 YEL 1677507SM SLIDE .803 X 1.7 1924361SM WASHER-0500(0.53IDX1.25X.08THK)BLK 2172622SM BOLT, SHLDR, 3/8-16 1.34LG .50SH G5 BLK 1924366SM WASHER-0.625(0.66IDX1.12X.11THK) BLK 1602946SM...
  • Page 46 44" Mower Deck - Rollers Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900660 - ZT3000B24 Briggs and Stratton Yard Power Products Group Copyright © 2008 by Briggs and Stratton Corporation Milwaukee, WI, USA.
  • Page 47 44" Mower Deck - Rollers Group REF NO. PART NO. QTY. DESCRIPTION 5401053CSM PLATE, DECK STOP Footnotes The above parts group applies to the following Mfg. Nos.: 5900660 - ZT3000B24 Briggs and Stratton Yard Power Products Group Copyright © 2008 by Briggs and Stratton Corporation Milwaukee, WI, USA.
  • Page 48: 50" Mower Deck - Rollers Group

    50" Mower Deck - Rollers Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900662 - ZT3000B24 5900684 - ZT3000B24 Briggs and Stratton Yard Power Products Group Copyright ©...
  • Page 49 50" Mower Deck - Rollers Group REF NO. PART NO. QTY. DESCRIPTION 5048746CSM WELD,SHAFT,ROLLER,50 1704082SM NUT-HEX ADJUSTING .990DIA .687TH PM YEL 2960681SM NUT-HEX TOPLOCK SPIRAL FLNG 3/8-16 YEL 1677507SM SLIDE .803 X 1.7 1924361SM WASHER-0500(0.53IDX1.25X.08THK)BLK 2172622SM BOLT, SHLDR, 3/8-16 1.34LG .50SH G5 BLK 1924366SM WASHER-0.625(0.66IDX1.12X.11THK) BLK 1709195SM...
  • Page 50 50" Mower Deck - Rollers Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900662 - ZT3000B24 5900684 - ZT3000B24 Briggs and Stratton Yard Power Products Group Copyright ©...
  • Page 51 50" Mower Deck - Rollers Group REF NO. PART NO. QTY. DESCRIPTION 5025201X6SM PIN, COTTER, 3/32" X 3/4 5025309SM NUT, 3/8-24 HEX JAM 5048258SM BUSHING, DECK SUPPORT 1734181ASM BAFFLE FRONT 44, 50 MOWERS (S/N: 2012651721 & Above) Footnotes The above parts group applies to the following Mfg. Nos.: 5900662 - ZT3000B24 5900684 - ZT3000B24 Briggs and Stratton Yard Power Products Group...
  • Page 53: Torque Specification Chart

    Hardware Identification & Torque Specifications Common Hardware Types Hex Head Capscrew Carriage Bolt Standard Hardware Sizing When a washer or nut is identified as 1/2”, this is the Nominal size , meaning the inside diameter is 1/2 inch; if a second number is present it represent the threads per inch When bolt or capscrew is identified as 1/2 - 16 x 2”, this means the Nominal size , or body diameter is 1/2 inch;...
  • Page 54 MANUFACTURING, INC. 500 N. Spring Street / PO Box 997 Port Washington, WI 53074-0997 USA www.simplicitymfg.com Briggs and Stratton Yard Power Products Group Copyright © 2008 by Briggs and Stratton Corporation Milwaukee, WI, USA. All rights reserved...

This manual is also suitable for:

Zt3000b2444Zt3000b2450Zt3000b2450ce

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