Table of Contents
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Dealer Setup
& Adjustment Instructions
FastCut Hydro Drive Zero-Turn Riders & Mowers
This Dealer Setup Instruction covers the following products:
Mfg. No.
Description
5900608
ZT18441KHC, 18HP Zero-Turn Rider with 44" Mower
5900609
ZT19441KWV, 19HP Zero-Turn Rider with 44" Mower
5900610
ZT20501BV, 20HP Zero-Turn Rider with 50" Mower
ATTENTION SETUP PERSONNEL:
The safety warnings provided in this guide and in
the operator's manual included with the unit contain
important information that must be obeyed when
assembling, setting-up, operating, servicing, trans-
porting, or storing the unit.
These warnings are highlighted by the safety alert triangle sym-
bol shown above, which signifies that an important safety mes-
sage is being provided.
You must read, understand, and follow these warnings and
instructions, and use safe shop and work practices at all
times while working on or around this unit and all other
outdoor power equipment.
Sections and items denoted by the Setup symbol
provide the information necessary to fully assemble,
test, and prepare the units described above for
delivery to your customers.
Additional information concerning functional tests,
general adjustment procedures, and the location of
normal lubrication points are included in these
instructions.
7/2005
TABLE OF CONTENTS:
SAFETY RULES .................................................................2
Quick Setup List ................................................................3
Uncrating ............................................................................4
Battery Activation & Installation ......................................4
Rider Assembly .................................................................5
Seat and Safety Switch Assembly ...................................5
Install Ground Speed Control Levers ...............................5
Check Fluid levels .............................................................5
Fill and Check Engine Oil.................................................6
Check Transmission Oil Level .........................................6
Reduce and Check Tire Pressure ....................................6
Torque Mower Blades .......................................................7
Lubrication .........................................................................7
Perform Safety Checks .....................................................8
Functional Tests...............................................................8
Mower Blade Stopping Check..........................................8
Seat Switch Connection ...................................................8
Burnish PTO Clutch .........................................................8
Safety Interlock System ...................................................9
Seat Adjustments ..............................................................9
Ground Speed Control Lever Adjustment.....................10
Operator Adjustment ......................................................10
Speed Balancing Adjustment .........................................10
Return-To-Neutral & Neutral Adjustment .......................11
Parking Brake Adjustment..............................................12
PTO Clutch Adjustment ..................................................13
PTO Clutch Adjustment .................................................13
Blade Brake Check ........................................................13
Mower Deck Leveling ......................................................14
Transmission Oil Filter Change .....................................15
Hydraulic Pump Drive Belt Replacement ......................16
Mower Belt Replacement ................................................17
1
Form No. 5100277
Revision IR
TP 300-7237-IR-HZ-N
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Table of Contents
Related Manuals for Simplicity ZT18441KHC
Summary of Contents for Simplicity ZT18441KHC
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Page 1: Table Of Contents
Dealer Setup & Adjustment Instructions FastCut Hydro Drive Zero-Turn Riders & Mowers TABLE OF CONTENTS: This Dealer Setup Instruction covers the following products: SAFETY RULES ..............2 Mfg. No. Description SETUP PROCEDURES 5900608 ZT18441KHC, 18HP Zero-Turn Rider with 44” Mower 5900609 ZT19441KWV, 19HP Zero-Turn Rider with 44”... -
Page 2: Safety Rules
FastCut Hydro Drive ZTR SAFETY RULES Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of equipment, severe per- sonal injury or death to you, yourself or bystanders, or damage to property or equipment. This mowing deck is capable of amputat- ing hands and feet and throwing objects. -
Page 3: Setup Procedures
FastCut Hydro Drive ZTR Quick Setup List - Page Setup Procedure Steps to Perform ❏ Remove crate & banding. Uncrating ❏ Place transmissions in PUSH position & roll off skid. ❏ Charge the battery (Note: proceed with other setup steps Battery Activation &... -
Page 4: Uncrating
FastCut Hydro Drive ZTR Uncrating 1. Using a reciprocating utility saw or equivalent, cut crate away from bottom skid. Remove crate. Remove shrink-wrap plastic. 2. Cut any banding securing the unit. 3. Release parking brake. IMPORTANT NOTE When cutting crate from bottom skid, Figure 1. -
Page 5: Rider Assembly
FastCut Hydro Drive ZTR Rider Assembly Seat & Safety Switch Assembly 1. Mount the seat (A, Figure 3) to the seat plate (B) using four 5/16-18 nylock flange nuts (C) and tighten securely. 2. Connect the seat switch wire harness (D) to the seat switch. -
Page 6: Check Fluid Levels
FastCut Hydro Drive ZTR Figure 5. Check Fluid Levels A. Fuel Tank Cap B. Transmission Oil Cap Figure 6. Transmission Oil Fill Level C. Engine Oil Dip Stick D. Locking Tab A. Fill Level Mark E. Locking Screw Check Fluid Levels Fill &... -
Page 7: Torque Mower Blades
FastCut Hydro Drive ZTR Torque Mower Blades WARNING For your personal safety, blade mounting capscrews must each be installed with a hex washer and spring washer, then securely tightened. Torque blade mounting capscrew to 45 - 55 ft. lbs. (61 - 75 N.m.) 1. -
Page 8: Perform Safety Checks
FastCut Hydro Drive ZTR Perform Burnish PTO Clutch 1. Select a safe area to operate the mower deck. With Safety Checks the drive in neutral, the PTO switch disengaged, and an operator in the seat, start the tractor engine. Run WARNING the engine at full throttle. -
Page 9: Safety Interlock System
FastCut Hydro Drive ZTR Adjustment SAFETY INTERLOCK Procedures SYSTEM This unit is equipped with safety interlock switches. Seat Adjustments These safety systems are present for your safety, do not attempt to bypass safety switches, and never tam- The seat and ground speed control levers should be per with safety devices. -
Page 10: Ground Speed Control Lever Adjustment
FastCut Hydro Drive ZTR Ground Speed Control Lever Adjustment Operator Adjustment The control levers can be adjusted in three ways. The alignment of the control levers, the placement of the levers (how close the ends are to one another) and the height of the levers can be adjusted. -
Page 11: Return-To-Neutral & Neutral Adjustment
FastCut Hydro Drive ZTR Return-To-Neutral & Neutral Adjustment RETURN-TO-NEUTRAL ADJUSTMENT To determine if it is necessary to adjust the neutral return, perform the following steps. 1. Disengage the PTO, engage the parking brake and turn off the engine. 2. Move the ground speed control levers into the operat- ing position, pull levers rearward and release. -
Page 12: Parking Brake Adjustment
FastCut Hydro Drive ZTR Parking Brake Adjustment 3/16" (5 mm) 1. Disengage the PTO, stop the engine, block the front wheels, remove the ignition key, and engage the parking brake. For easier access to the brake adjust- 2" ment linkage, the rear wheels may be removed. (5 cm) 2. -
Page 13: Pto Clutch Adjustment
FastCut Hydro Drive ZTR Figure 17. Adjust PTO Clutch A. Window B. Adjustment Nut C. .016”-.018” (0,40-0,45mm) Feeler Gauge Figure 16. PTO Clutch Adjustment A. Adjustment Window (Qty. 3, one shown) B. Adjustment Nut PTO Clutch Adjustment WARNING To avoid serious injury, perform adjustments only Check the PTO clutch adjustment after the initial 25 hour with engine stopped, key removed and rider on break-in period and then after every 250 hours of opera-... -
Page 14: Mower Deck Leveling
FastCut Hydro Drive ZTR Mower Deck Leveling Perform these adjustments on a flat level surface. SIDE-TO-SIDE LEVELING 1. With the mower installed, place the rider on a smooth, level surface such as a concrete floor. Turn the front wheels so they are straight. Figure 18. -
Page 15: Service Procedures
FastCut Hydro Drive ZTR Service Procedures Transmission Oil Filter Change Do not allow dirt, water, or other debris to enter the expansion chamber or transmission. Even a small amount of dirt can damage the transmission Change Interval: Every 250 Hours Filter Part Number: 1719168 1. -
Page 16: Hydraulic Pump Drive Belt Replacement
FastCut Hydro Drive ZTR Hydraulic Pump Drive Belt Replacement To avoid damaging belts, DO NOT PRY BELTS OVER PULLEYS. 1. Park the rider on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the park- ing brake, turn off the engine, and remove the ignition key. -
Page 17: Mower Belt Replacement
FastCut Hydro Drive ZTR Mower Belt Replacement To avoid damaging belts, DO NOT PRY BELTS OVER PULLEYS. 1. Park the rider on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. - Page 18 FastCut Hydro Drive ZTR Notes 7/2005 TP 300-7237-IR-HZ-N...
- Page 19 FastCut Hydro Drive ZTR Notes 7/2005 TP 300-7237-IR-HZ-N...
- Page 20 P R O D U C T S , I N C . © 2003 Simplicity Manufacturing, Inc. All Rights Reserved McDonough, GA., 30253 www.snapper.com...
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