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Summary of Contents for probst POWERJET PJ-1650
- Page 1 Vacuum Lifting Device POWERJET PJ-1650-B 5240.0036 Operating Instructions Translation of original operating instructions POWERJET PJ-1650 Vacuum-Lifting-Device PJ 1650-B 5240.0036...
- Page 2 Bitte beachten Sie, dass das Produkt ohne vorliegende Betriebsanleitung in Landessprache nicht eingesetzt / in Betrieb gesetzt werden darf. Sollten Sie mit der Lieferung des Produkts keine Betriebsanleitung in Ihrer Landessprache erhalten haben, kontaktieren Sie uns bitte. In Länder der EU / EFTA senden wir Ihnen diese kostenlos nach.
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Page 3: Table Of Contents
2 / 29 Contents Contents Contents ......................2 EC Declaration of Conformity ................4 General ......................5 Authorized use ....................5 Survey and construction ..................7 Technical data ....................7 Safety symbols ....................8 Safety Marking ....................8 Function Control ....................9 Instructions for Installation, Maintenance and Operating Personnel ....... - Page 4 Downtime ....................24 5.4.5 Troubleshooting ....................25 Maintenance ....................26 General ......................26 Suction pads/ seals ..................27 Filter ......................27 Safety procedures ................... 28 Hints to the identification plate ................. 29 Hints to the renting/leasing of PROBST devices ........... 29 5240.0036...
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Page 5: Ec Declaration Of Conformity
Safety of machinery, electrical equipment of industrial machines. Part 1: General requirements 2014/35/EU (Low voltage standard) 2014/30/EU (Electromagnetic compatibility) Authorized person for EC-dokumentation: Name: J. Holderied Address: Probst GmbH; Gottlieb-Daimler-Str. 6; 71729 Erdmannhausen, Germany Signature: Erdmannhausen, 18.09.2017................(M. Probst, Managing director) 5240.0036... -
Page 6: General
(with minimum -0,4 bar underpressure). This device can be hung from any carrier/support frame (e.g. excavator, Probst hydraulic installation clamp VM) by means of load hook, chains, cables and such like. - Page 7 6 / 29 General Store and transport the device only in a vertical position (standing) - never horizontal (lying) position, because otherwise motor oil flows into the air filter. The consequences can be start problems and Attention strong smoke emission. Prior to every operation the user must ensure that: ...
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Page 8: Survey And Construction
7 / 29 General Survey and construction Suspension lug for support frame Relaese button (for release operation) Tank for Petrol engine (only unleaded petrol) Handle (to guide the device) Petrol engine (HONDA GX 270) Air filter Safety chain (with chain box) Handle Suction plate Acoustic electronic warning device(battery-operated) -
Page 9: Safety Symbols
8 / 29 General Safety symbols Danger to life! Identifies imminent hazard. If you do not avoid the hazard, death or severe injury will result. Danger Hazardous situation! Identifies a potentially hazardous situation. If you do not avoid the situation, injury or damage to property can result. -
Page 10: Function Control
9 / 29 General WARNING SIGN Symbol Meaning Order-No.: Size: Danger of squeezing the hands. 2904.0221 30 mm 2904.0220 50 mm 2904.0107 80 mm Danger: Injury of hands and fingers – belt drive 2904.0451 48x54 mm REGULATORY SIGN Symbol Meaning Order-No.: Size: ATTENTION! -
Page 11: Instructions For Installation, Maintenance And Operating Personnel
10 / 29 General Instructions for Installation, Maintenance and Operating Personnel The device must be installed and maintained by qualified personnel, mechanics and electricians. Each person in your company involved in the installation, start-up, operation, maintenance, and repair of the device must have read and understood the operating instructions and especially the chapter "Safety"... -
Page 12: Workplaces
11 / 29 General ● Take care handling wet, dirty and not solidified components. ● The working with the vacuum lifting device in case of atmospheric editions under 37,5° F is forbidden! Because the goods could be fall down caused by dampness or freezing. ●... -
Page 13: Protective Equipment
12 / 29 General ● Rectify any detected faults before using the lifting device. If a fault becomes apparent during, switch off the lifting device and rectify the fault. Danger 3.14 Protective equipment ● The protective equipment must consist, according to Protective clothing the safety regulations of the following parts: ●... -
Page 14: Unauthorized Transportations
13 / 29 General To ensure that the operation device operates safely, always test the warning device before each use. Press button (3) for function test at the warning device. Beep sounds for Danger approx. 2 sec. ● When starting the device the warning signal must sound. -
Page 15: Installation
14 / 29 Installation Installation Mechanical connection 4.1.1 Positioning of suction plates For each application of the device (PJ-1650-B ) the different suction plates must be fastened to the corresponding place to the device. The device (PJ-1650-B ) with sucked in load (stone slab) must always hang on the support frame (e.g. excavator) vertical. -
Page 16: Mounting The Suction Pad To The Lifting Device
15 / 29 Installation Mounting the suction pad to the lifting device Support Lifting device Suction pad Socket pin Projection ● Suspend the lifting device from the suspension eye bolt on the crane or hoist used. Secure it safely! Take the weight of the lifting device and the maximum carrying capacity into consideration! ●... -
Page 17: Use Of The Spreader Bar With 2 Suction Plates
16 / 29 Installation Use of the spreader bar with 2 suction plates When using the spreader bar with 2 suction plates only suction plates of the same design (carrying capacity, dimensions and form) may be used! The suction plates must always have the same distance (A) to the vertical centre axis of the spreader bar (see figure 1). -
Page 18: Attaching The Safety Chain (Of The Optional Spreader Bar)
17 / 29 Installation 4.5.1 Attaching the safety chain (of the optional spreader bar) ● Lift the device with the sucked load just a little (approx.. 20 cm) ● Then remove both safety chains from the chain cases of the spreader bar (TRA). ●... -
Page 19: Operating
18 / 29 Operating Operating Safety Instructions ● Wear safety shoes and gloves. ● Never exceed the maximum lifting capacity (1650 kg) of the device or of the crane or hoist used. Include the weight of the lifting device. Observe the name plate. ●... -
Page 20: Transport Oft He Device
19 / 29 Operating Transport oft he device Transport the device only in a vertical position (standing) - never horizontally (lying), because otherwise motor oil flows into the air filter (see Fig.1) Attention Fig. 1 Device operation - general The handgrip oft the device (PJ-1650-B ) is adjustable to the body size of the operator. -
Page 21: Lifting And Landing Loads
Operating 20 / 29 Lifting and Landing Loads Connect the device (PJ-1650-B ) at an corresponding carrier (e.g. excavator). Connect the suction hose at the device (PJ-1650-B ). Open fuel valve and choke (Fig. 2) Start the Honda petrol engine (with electro starter (1)). Move switch to “ON” (). Insert and rotate ignition key () ... - Page 22 21 / 29 Operating ● Position the lifting device directly above the load. Do not pull to the side. Distribute load evenly. ● Place the lifting device in the middle on the load. ● When the suction plate rests on the load (stone slap) starts the function “suction”. ●...
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Page 23: Lowering The Load
22 / 29 Operating 5.4.1 Lowering the load Lower the load carefully (10-20 cm to the ground ) remove the safety chain (7). Never grip with the hands under the load (stone slab) – danger of squeezing the hands! Danger Place the security chain (7) into the chain box again.. -
Page 24: Raising Of The Suction Power
Operating 23 / 29 5.4.2 Raising of the suction power To increase the suction power when lifting of highly porous loads (stone slabs) the standard mounted quick-change coupling (6) can be removed from the suction plate to connect the vacuum hose directly to the suction plate. -
Page 25: Lifting Wet Loads
24 / 29 5.4.3 Lifting wet loads ● The device (PJ-1650-B ) is not intended for picking up wet stone slabs. When picking up wet stone slabs, please observe the following: ● Remove water from the suction surface. ● Carry out the following points after working with damp parts: Lift up the lifting device. -
Page 26: Troubleshooting
25 / 29 Troubleshooting Troubleshooting The device must be installed and maintained by qualified personnel such as mechanics and electricians only. After each repair or maintenance job check the safety equipment. Error Cause Remedy Blower does not run Engine is defective Check the engine/call customer service V-belt is broken/too loose Replace/restretch the V-belt... -
Page 27: Maintenance
26 / 29 Maintenance Maintenance General To ensure the correct function, safety and service life of the device the following points must be executed in the maintenance interval. Used only original spare parts, otherwise the warranty expires. All operations may only be made in unpressurised, electro less and closed state of the device! Attention The device must be installed and maintained by qualified personnel such as mechanics and electricians only. -
Page 28: Suction Pads/ Seals
27 / 29 Maintenance Suction pads/ seals ● Remove items and contaminations such as adhesives, glue, saw dust, dust etc. from the seals at least once a week. Use glycerin to clean the seals. ● Immediately replace damaged seals (those with tears, holes, ripples). ●... -
Page 29: Safety Procedures
28 / 29 Maintenance Safety procedures It is the contractors responsibility to ensure that the We recommend, that after checking the device is checked by an expert in periods of max. 1 device the badge „Safety checked“ is year and all recognized errors are removed (... -
Page 30: Hints To The Identification Plate
Example: Hints to the renting/leasing of PROBST devices With every renting/leasing of PROBST devices the original operating instructions must be included unconditionally (in deviation of the users country's language, the respective translations of the original operating instructions must be delivered additionally)! - Page 31 756 Tragfähigkeit: 1650 kg working load limit: 3650 lbs © all rights reserved conform to ISO 16016 Datum Name Benennung Powerjet PJ-1650-B Erst. 23.1.2012 Michael.Wunder Gepr. 6.3.2018 M.Wunder Artikelnummer/Zeichnungsnummer Blatt D52400036 Zust. Urspr. Ers. f. Ers. d.
- Page 32 33320065 27150006 20440051 33700923 42400476 20200039 20440051 20170005 21100068 20100004 20000327 © all rights reserved conform to ISO 16016 Datum Name Benennung Powerjet PJ-1650-B Erst. 1.12.2011 Michael.Wunder Gepr. 6.3.2018 M.Wunder 27150009 Artikelnummer/Zeichnungsnummer Blatt E52400036 Zust. Urspr. Ers. f. Ers. d.
- Page 33 A52400036 PJ-1650-B 29040340 29040624 29040056 29040645 Roter Bereich ab -0,4 bar/ Red area at -0,4 bar 29040383 29040444 29040665 29040204 29040765 29040689 P 23.10.2018_V5 1 / 2 Einige der Abbildungen sind möglicherweise optionales Zubehör des Gerätes/Some of pictures may be optional equipment of the device.
- Page 34 A52400036 PJ-1650-B 29040451 an beiden Seiten/ 29040221 on both sides an beiden Seiten/ on both sides 29040687 29040396 29040584 29040692 P 23.10.2018_V5 2 / 2 Einige der Abbildungen sind möglicherweise optionales Zubehör des Gerätes/Some of pictures may be optional equipment of the device.
- Page 36 Operating Instructions Warning Device (audible, battery-operated) BA 30.12.01.00076 Last updated May 2010 / Index 00 Page 1/3 (42500218) 1. Safety Instructions for installation, maintenance and operating staff This unit should only be installed and maintained by qualified specialist personnel. All persons commissioned with the task of setting up, starting up, operating, maintaining and repairing the device at the company of the user must have read and understood the operating instructions, in particular the “Safety”...
- Page 37 Operating Instructions Warning Device (audible, battery-operated) BA 30.12.01.00076 Last updated May 2010 / Index 00 Page 2/3 (42500218) To ensure that the warning device operates safely, always test the device for function before each use. While working, always watch the manometer attached to the lifting unit to aid the warning device in recognizing vacuum drops.
- Page 38 Operating Instructions Warning Device (audible, battery-operated) BA 30.12.01.00076 Last updated May 2010 / Index 00 Page 3/3 (42500218) 5. Maintenance In order to maintain the device, perform the prescribed function test daily or before starting work. Remove the batteries from the device if it is to be idle for an extended period. The vacuum hoses must be checked for leaks and damage on a monthly basis.
- Page 40 08/09/29 18:29:52 32Z5K603_001 INTRODUCTION Thank you for purchasing a Honda engine. We want to help you to get the best results from your new engine and to operate it safely. OWNER’S MANUAL This manual contains information on how to do that; please read it carefully before operating the engine.
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Page 41: Spark Plug
08/09/29 18:30:19 32Z5K603_002 SAFETY INFORMATION COMPONENT & CONTROL LOCATION FUEL FILLER CAP Understand the operation of all controls and learn how to stop the engine quickly in case of emergency. Make sure the operator receives adequate instruction before operating the equipment. FUEL TANK Do not allow children to operate the engine. -
Page 42: Features
08/09/29 18:30:44 32Z5K603_003 FEATURES BEFORE OPERATION CHECKS OIL ALERT SYSTEM (applicable types) IS YOUR ENGINE READY TO GO? ‘‘Oil Alert is a registered trademark in the United States’’ For your safety, and to maximize the service life of your The Oil Alert system is designed to prevent engine damage equipment, it is very important to take a few moments before you caused by an insufficient amount of oil in the crankcase. -
Page 43: Operation
08/09/29 18:31:09 32Z5K603_004 OPERATION To restart a warm engine, leave the choke lever or choke rod in the OPEN position. SAFE OPERATING PRECAUTIONS Some engine applications use a remote-mounted choke control Before operating the engine for the first time, please review the rather than the engine-mounted choke lever shown here. -
Page 44: Stopping The Engine
08/09/29 18:31:36 32Z5K603_005 Operate the starter. STOPPING THE ENGINE RECOIL STARTER To stop the engine in an emergency, simply turn the engine switch to the OFF position. Under normal conditions, use the following Pull the starter grip lightly until you feel resistance, then pull procedure. -
Page 45: Setting Engine Speed
08/09/29 18:31:44 32Z5K603_006 SETTING ENGINE SPEED Position the throttle lever for the desired engine speed. Some engine applications use a remote-mounted throttle control rather than the engine-mounted throttle lever shown here. Refer to the instructions provided by the equipment manufacturer. For engine speed recommendations, refer to the instructions provided with the equipment powered by this engine. -
Page 46: Servicing Your Engine
08/09/29 18:32:12 32Z5K603_007 SERVICING YOUR ENGINE MAINTENANCE SCHEDULE THE IMPORTANCE OF MAINTENANCE REGULAR SERVICE PERIOD (3) Each First Every 3 Every 6 Every Refer Good maintenance is essential for safe, economical and trouble- Perform at every Month Months Months Year free operation. - Page 47 08/09/29 18:32:34 32Z5K603_008 REFUELING Add fuel to the bottom of the maximum fuel level limit of the fuel tank. Do not overfill. Wipe up spilled fuel before starting the Recommended Fuel engine. Unleaded gasoline U.S. Pump octane rating 86 or higher Except U.S.
- Page 48 08/09/29 18:33:04 32Z5K603_009 Oil Level Check Install the oil filler cap/dipstick and tighten securely. OIL FILLER CAP/ Check the engine oil level with the engine stopped and in a level DIPSTICK position. Remove the oil filler cap/dipstick and wipe it clean. Insert the oil filler cap/dipstick into the oil filler neck as shown, WASHER but do not screw it in, then remove it to check the oil level.
- Page 49 08/09/29 18:33:32 32Z5K603_010 Oil Change AIR CLEANER Drain the used oil while the engine is warm. Warm oil drains A dirty air cleaner will restrict air flow to the carburetor, reducing quickly and completely. engine performance. If you operate the engine in very dusty areas, clean the air filter more often than specified in the MAINTENANCE Place a suitable container below the reduction case to catch the SCHEDULE (see page ).
- Page 50 08/09/29 18:34:01 32Z5K603_011 Reassemble the air cleaner, and tighten the wing nut securely. Clean the air filter elements if they are to be reused. SINGLE-FILTER ELEMENT TYPE OIL-BATH TYPE Paper air filter element: Tap the filter element several times on a WING NUT WING NUT hard surface to remove dirt, or blow compressed air [not...
- Page 51 08/09/29 18:34:28 32Z5K603_012 SEDIMENT CUP SPARK PLUG Cleaning Recommended Spark Plugs: BPR6ES (NGK) W20EPR-U (DENSO) The recommended spark plug has the correct heat range for normal engine operating temperatures. Gasoline is highly flammable and explosive, and you can be burned or seriously injured when handling fuel.
- Page 52 08/09/29 18:35:02 32Z5K603_013 HELPFUL TIPS & SUGGESTIONS SPARK ARRESTER (applicable types) The spark arrester may be standard or an optional part, depending STORING YOUR ENGINE on the engine type. In some areas, it is illegal to operate an engine without a spark arrester. Check local laws and regulations. A spark Storage Preparation arrester is available from authorized Honda servicing dealers.
- Page 53 08/09/29 18:35:31 32Z5K603_014 Draining the Fuel Tank and Carburetor Storage Precautions If your engine will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well-ventilated storage area away from any Gasoline is highly flammable and explosive, and you appliance that operates with a flame, such as a furnace, water can be burned or seriously injured when handling...
- Page 54 08/09/29 18:35:51 32Z5K603_015 TAKING CARE OF UNEXPECTED PROBLEMS FUSE REPLACEMENT (applicable types) ENGINE WILL Possible Cause Correction The electric starter relay circuit and battery charging circuit are NOT START protected by a fuse. If the fuse burns out, the electric starter will Electric Battery Recharge battery.
- Page 55 08/09/29 18:36:23 32Z5K603_016 TECHNICAL INFORMATION Remote Control Linkage Serial Number Location The throttle and choke control levers are provided with holes for Record the engine serial optional cable attachment. The following illustrations show number in the space below. You installation examples for a solid wire cable and for a flexible, will need this information when braided wire cable.
- Page 56 08/09/29 18:36:45 32Z5K603_017 Carburetor Modifications for High Altitude Operation Emission Control System Information At high altitude, the standard carburetor air-fuel mixture will be Source of Emissions too rich. Performance will decrease, and fuel consumption will The combustion process produces carbon monoxide, oxides of increase.
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Page 57: Air Index
08/09/29 18:37:13 32Z5K603_018 Air Index Specifications (Models certified for sale in California) GX240/GX270 (PTO shaft type S, with fuel tank) An Air Index Information label is applied to engines certified to an Length × Width × × × 422 mm emission durability time period in accordance with the Height (14.0... -
Page 58: Tuneup Specifications
08/09/29 18:37:37 32Z5K603_019 Tuneup Specifications GX240/GX270/GX340/GX390 Wiring Diagrams ITEM SPECIFICATION MAINTENANCE Spark plug gap 0.7 0.8 mm − Refer to page: 12 With Oil Alert and Electric Starter (0.028 0.031 in) − Idle speed 1,400 ± 150 rpm Refer to page: 13 Valve clearance IN: 0.15 ±... -
Page 59: Consumer Information
08/09/29 18:38:09 32Z5K603_020 CONSUMER INFORMATION Canada: Honda Canada, Inc. DISTRIBUTOR/DEALER LOCATOR INFORMATION 715 Milner Avenue Toronto, ON United States, Puerto Rico, and U.S. Virgin Islands: M1B 2K8 Call (800) 426-7701 or visit our website: www.honda-engines.com Telephone: (888) 9HONDA9 Toll free (888) 946-6329 Canada: (416) 299-3400... - Page 60 After each completed performance of a maintenance interval the included form must be fill out, stamped, signed and send back to us immediately 1) via e-mail to service@probst-handling.com / via fax or post Operator: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...
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