Cumberland Hi-Lo Installation And Operation Manual
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Cumberland Hi-Lo Installation And Operation Manual

Pan feeders
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Hi-Lo and PRO-1 Pan Feeders
(For parts, refer to PNEG-250-PM)
Installation and Operation Manual
PNEG-250
Version: 7.5
Date: 06-09-17
PNEG-250

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Summary of Contents for Cumberland Hi-Lo

  • Page 1 Hi-Lo and PRO-1 Pan Feeders (For parts, refer to PNEG-250-PM) Installation and Operation Manual PNEG-250 Version: 7.5 Date: 06-09-17 PNEG-250...
  • Page 2 All information, illustrations, photos and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 3: Table Of Contents

    Spinner End Control 110V, 1 Phase (7100614) .................100 Spinner End Control 220V, 1 Phase (7100211) .................101 Spinner Center Control 110V-220V, 1 Phase (C2000306) ..............102 Spinner Center Control 220V (7100407) ....................103 Spinner End and Center Control ......................104 Chapter 10 Warranty ............................105 PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 4: Chapter 1 Introduction

    Because the first 7-10 days of a broiler’s life are critical, the Hi-Lo Pan Feeder rests on the house floor and presents a lip height of 2.1" (5.334 cm) the average height of traditional “feeder lids”. Young chicks can easily get in and out of the pan and are eating out of the pan from day one.

  • Page 5: Chapter 2 Safety

    Personnel operating or working around equipment must read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment. ST-0001-3 PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 6: Cautionary Symbols Definitions

    This symbol is used to address practices not related to NOTICE personal injury. This symbol indicates a general hazard. This symbol indicates a prohibited activity. This symbol indicates a mandatory action. ST-0005-2 PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 7: Safety Cautions

    • Never service equipment while it is operating. Keep hands, feet, and clothing away from moving parts. • Keep your equipment in proper working condition. Replace worn or broken parts immediately. ST-0003-1 PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 8 Only genuine Cumberland parts are to be used in installation and use of the Pan Feeder System. Use of other non-genuine parts is a misuse of the system and may lead to dangerous situations imperilling the safety and health of you and others.
  • Page 9 Throughout this manual, guards are removed for illustration purposes only. All guards must be in place before and during operation. For guidance or assistance on any issues relating to the safe use of Pan Feeder System, Contact: Cumberland 1004 E. Illinois St. Assumption, IL. 62510 Phone: 1-217-226-4421 PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 10: Safety Sign-Off Sheet

    Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name ST-0007 PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 11: Chapter 3 Decals

    DC-889: The decal shown is located DANGER DANGER on the lid of the Hi-Lo control pan. It measures 2.8" wide x 1.4" tall. It alerts the operator of injury or death from electrical shock. It also instructs HIGH VOLTAGE the operator to lock out the power before servicing.
  • Page 12 DC-884: The decal shown is located on the lid of the grilled control pan. It measures 2.8" wide x 1.4" tall. It alerts the operator of death or dismemberment from coming into contact with a moving auger. It also instructs the operator to lock out the power before servicing. PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 13 ** The above pictures show the drive mount with the lid off for illustration purposes only. Never operate the system without the lid in place. Never remove the lid without disconnecting and locking out the power first. PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 14: Chapter 4 Calculating Weight

    It is essential to confirm that the building is able to carry this extra load. Consult a structural engineer to check the building strength. Details of the likely weight of the feed system are given in the calculations below. However, if there is any uncertainty, contact your dealer or Cumberland for assistance with calculating the weight.

  • Page 15: Chapter 5 Capacities And Specifications

    32.5" (83 cm) 24" x 24" (61 cm x 61 cm) 41.9 lbs. (19.0 kgs) 400 lbs. (182 kgs) 42.5" (108 cm) 24" x 24" (61 cm x 61 cm) 58.3 lbs. (26.5 kgs) PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 16 9.74 lbs. (4.4 kgs) 0, 2, 3, 4, 5 8 Centered, Staggared 10 Centered, Staggared 12 Double Staggared 15 Double Staggared Figure 5C Auger O.D. Pitch Weight/Ft. 1.483" (36.5 mm) 2" (50.8 mm) 0.33 lb. (0.15 kgs) PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 17: Chapter 6 Planning The System

    Figure 6A Single Boot Feed System Ref # Description Drive Unit/Control Pan Tubing Hopper Feeder Pan Flex-Flo Fill System Bulk Feed Tank Curtain Curtain House Control Pan PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 18 Figure 6B Double Boot Feed System Ref # Description Drive Unit/Control Pan Tubing Hopper Feeder Pan Flex-Flo Fill System Bulk Feed Tank PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 19: Chapter 7 Installation

    7. Installation Installation Sequence This manual outlines the recommended sequence for the installation of the Hi-Lo Pan Feeder System. Observing this sequence provides the safest and easiest method of installation. Do not connect the system to the electrical mains until the final stage of installation.
  • Page 20 (See Figure 7D.) 3. Slide the bottom piece of the two-piece drop tube into the top piece, making certain the tabs (A) are locked in place. (See Figure 7E.) Ref # Description Tabs Bottom Figure 7E PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 21 Figure 7F 5. To remove the bottom of the two-piece drop tube, squeeze the tabs (A) at the end of the assembly and pull the two (2) pieces apart. (See Figure 7G.) Figure 7G PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 22 Optimal results will be obtained by maintaining as shallow of feed depth as possible, while maintaining sufficient feed flow ability. 7. Place the clip (F) into the preferred notch (E). The standard setting is with three (3) notches visible. (See Figure 7I.) Figure 7I Ref # Description Notches Clip PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 23 NOTE: Disassembly of the pan and grill may be performed by lifting on one side of the pan while pushing down on the other side and flexing the grill. With practice, this operation will become easy for cleaning. Figure 7L PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 24 Adjustment Ring 7101254 Grill Figure 7M 2. Insert the drop tube (C) into the feed level stand (D). (See Figure 7N.) Ref # Part # Description C2000689 Drop Tube C2000693 Feed Level Stand Figure 7N PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 25 (See Figure 7P and Figure 7Q.) NOTE: To remove the feeder, pinch both tabs on the side of the drop tube (C) and slide off the top cap (F). Assembled View Figure 7P Figure 7Q PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 26 Figure 7U Ref # Part # Description Ref # Part # Description C2000215 Two-Piece Drop Tube C2000210 Lower Drop Tube C2000209 Drop Tube Extension C2000211 Feed Level Adjustor C2000307 Clear Window Guard C2000212 Locking Collar PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 27 Flooding Applications For flooding applications, the feeder can be used in either a locked position, which prevents the pan from collapsing or in a collapsed position to take advantage of the Hi-Lo feature. Uncollapsed Pan Lift locking collar (C2000212) and use the tabs on both the locking collar and lower drop tube (C2000210)
  • Page 28 Collapsed Pan Simply leave the locking collar in its assembled or lowered position to allow the pan to collapse into the grill for standard Hi-Lo operation as shown in Figure 7Z. When the feed line is lowered to ground level, the pan is raised into position to open the flooding windows as shown in Figure 7AA.

  • Page 29: E" Feeder Assembly Instructions

    7. Installation PRO-1 Retrofit Converting a standard Hi-Lo feeder to the PRO-1 feeder is simple with the use of the PRO-1 retrofit kit (C2000235). The kit contains the drop tube extension (C2000209), lower drop tube (C2000210), feed level adjustor (C2000211) and the locking collar (C2000212). Simply remove the existing Hi-Lo feed level stand (7098855) and Hi-Lo feed level (7098854) and follow the instructions at the beginning of this section.
  • Page 30 2. Align the arrow on the drop tube assembly (D) with the letter “E” on the grill (C) and then lower the grill onto the drop tube. See Figure 7AC of drop tube alignment with the arrow (A) aligned with the letter “E” on the grill (B). Figure 7AC PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 31 (See Figure 7AD.) Figure 7AD 4. Pivot the pan up until it is seated into the bottom of the grill and then rotate the pan into the locking position. (See Figure 7AE.) Figure 7AE PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 32 For one-piece drop tube: Slide the drop tube onto the auger tube. b. For two-piece drop tube: Snap the drop tube onto the auger tube and slide the drop tube cap onto the drop tube. (See Figure 7AF.) Figure 7AF PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 33 “D”, “E” or “F” on the grill (E). Then lower the grill back into the locked position (F). (See Figure 7AG.) NOTE: The illustrations need to show moving from D to F. Figure 7AG PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 34: Tubing Assembly

    (See Figure 7AH Figure 7AI.) Figure 7AH Ref # Description Boot 1-3/4" Insulator Bracket Assembly Belled End of Tube Figure 7AI Ref # Description Belled End of Tube 1-3/4" Tube Clamp Straight End of Tube PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 35 NOTE: It will be necessary to cut off the belled end of the last tube and a small portion of the rib to enable the tube to slide into the control unit bell. Ref # Ref # Description 7101478 Double Swedged Tube Tube Clamp Tube End Cut Off Single Boot Figure 7AK PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 36 With the home plate hole on the tube to the left and above the tube rib, rotate the anti-rotation clips to the proper notch according to the program chart. Do this to each pan assembly on the tube. (See Figure 7AO and Figure 7AP on Page 37.) PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 37 9. Large volume hoppers with lower hopper switches are also recommended to ensure the tubes are fully charged and ready for the next feeding when the system shuts down. Before feeding, be sure to pre-fill the feed hoppers. PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 38: Feeder Assembly Rooster Feeder

    2. Push the grill up on to the assembly. (See Figure 7AT and Figure 7AU.) Figure 7AT Figure 7AU 3. Place the funnel restrictor through the drop tube bottom. (See Figure 7AV.) Figure 7AV PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 39 6. Optional: If the optional shut off slide is used place it under the tube before snapping the lower part of the drop tube in place. When using the shut off slide, indicator bumps on the drop tube should be on opposite sides. (See Figure 7AZ.) Figure 7AZ PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 40 8. Slide the telescoping restrictor over the smaller funnel restrictor with the legs pointed down. (See Figure 7BB.) Figure 7BB 9. Place the feed level (D) on the feed level stand (E). (See Figure 7BC.) Ref # Description Feed Level Feed Level Stand Figure 7BC PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 41 11. Spread the hold-down clip and slide it over the feed level stand. (See Figure 7BE and Figure 7BF.) Figure 7BE Figure 7BF 12. Place the feed level on the assembly. (See Figure 7BG.) Figure 7BG PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 42 Place the pan on the assembly. (See Figure 7BH.) Figure 7BH 14. Slide the hold-down clip up until it snaps in place over the feed level stand. (See Figure 7BI and Figure 7BJ.) Figure 7BI Figure 7BJ PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 43: Program Chart

    7. Installation Program Chart Figure 7BK 9' Auger Tube - 358 RPM PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 44 7. Installation Figure 7BL 9' Auger Tube - 716 RPM PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 45 7. Installation Figure 7BM 10' Auger Tube - 358 RPM PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 46 7. Installation Figure 7BN 10' Auger Tube - 716 RPM PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 47 7. Installation Figure 7BO 12' Auger Tube - 358 RPM PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 48 7. Installation Figure 7BP 12' Auger Tube - 716 RPM PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 49: Drive Unit/Control Pan Assembly

    Figure 7BQ Figure 7BR Ref # Description Ref # Description Bolts Bolt Holes 3. The attached unit should look like the picture in Figure 7BT. Figure 7BS Figure 7BT PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 50 7. Installation 4. If the pan assembly is not provided with the control pan, assemble the Hi-Lo grill onto the control pan. (See Figure 7BU.) a. Take off drop tube. b. Place through grill. c. Replace drop tube onto control pan base.
  • Page 51 12. Replace the plug and tighten firmly. The following type lubricants are recommended for the gear reducer: Standard Oil of Ohio Factolube #2 or equivalent, Gearup 90, Mobilube E.P. 80-90 or a good differential oil SAE 90. PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 52: Control Pan Assembly

    Hi-Lo Center House Control Pan (All Clamp on Models) Figure 7CB is the Hi-Lo center house control pan with the pre-assembled double bell auger tube. The center house control pan can be mounted between two (2) sections of auger tube by trimming one auger...
  • Page 53 7. Installation Figure 7CC Figure 7CD PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 54 Before After Figure 7CE 3. Remove the #10-24 x 2-1/4" machine screws and lid. Attached center house control pan to feed line as shown in Figure 7CF Figure 7CG. Figure 7CF Figure 7CG PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 55 7. Installation Adjusting the Hi-Lo Microswitch Control Pans (End and Center House) 1. Check switch and adjust if necessary. Switch should click with 1/4" of movement. (See Figure 7CH.) Figure 7CH 2. Assemble remainder of Hi-Lo pan. (See Figure 7CI.)
  • Page 56 3. Turn the potentiometer CW for half the number of turns counted in Step 2. For example if it took four (4) turns for the LED to turn ON, turn the potentiometer two (2) turns CW. The switch will now be set. PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 57 Hi-Lo End Control Pan Assembly with Spinner Motor The Hi-Lo end control pan has three (3) main sensing components: The PC board (inside the electrical box of the end control pan), the solid state relay (mounted on the back side of the PC board) and the spinner motor (located in the “throat”...
  • Page 58 Never remove the lid without first disconnecting and locking out the power. The Cumberland Hi-Lo control pan features a starting pulse on the spinning sensor motor (in the control pan feed level) that enhances operation. When feed is present, the spinning sensor motor applies a constant pressure against the feed with a spike of power every few seconds (the starting pulse).
  • Page 59 7. Installation Hi-Lo Center House Control Pan Wiring 1. Attach switch box assembly (A) (supplied with center house pan) to lid of end control pan (C). 2. Run 20 gauge two (2) wire cord (not supplied) from the center house into the switch box.
  • Page 60 Figure 7CS Wiring Diagram for Switch Box Ref # Description Ref # Description Switch Box on End Control Pan 20 Gauge wire to center house control pan (not supplied). To End Control Pan Electronics Box PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 61 Switch Box on End Control Pan Wiring diagram for switch box adding a second center house control pan. To End Control Pan Electronics Box 20 Gauge wire to center house control pan (not supplied). PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 62: Auger Installation

    U-bolt to within 1/2" (13 mm) of the rear drive wall as shown in Figure 7CV. Tighten the U-bolt securely. 6. Pull the auger from the boot end until all slack is removed. Figure 7CV Ref # Description U-Bolt PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 63 9. Pull the auger out as far as necessary, starting from the “relaxed” mark on the auger and measuring towards the boot. 10. Mark the auger at the point which allows the proper stretch (C). (See Figure 7CX.) Ref # Description Proper Stretch Figure 7CX PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 64 1/2" (1.27 cm) from the bearing. 16. Tighten the U-bolt securely. 17. Slowly release tension on the auger. 18. Re-attach the bearing cap and the U-clamp and tighten them securely. Ref # Description Back of Hopper Figure 7CZ PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 65 23. The auger must not be lapped. This causes a narrow flight spacing and will hamper feed movement. 24. Allow the auger to air-cool slowly. 25. Grind off any rough edges. 1/2" to 3/4" 13 mm to 19 mm Correct Incorrect Figure 7DA PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 66: Hopper Assembly

    5. Feed agitation: Most feed will fall through the hopper and boot without agitation. For feed that require agitation, a “cannon ball” agitator is provided. The cannon ball simply rests on the auger inside the boot. Ref # Description Figure 7DC PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 67: 650 Lbs. Hopper Scale

    5. The hopper can now be placed into the scale with the notches in the hopper hanger resting on the hopper scale bars. Figure 7DD Ref # Description Ref # Description Hopper 650# Hopper Scale Assembly Hopper Hanger Unloader Extension Scale Gate Unloader PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 68 7. Installation Figure 7DE Hopper Scale Wiring Diagram PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 69: Anti-Roost Wire

    Insulator Double-Looped Shocker Wire Cable Clamp Sleeve 3. Thread the anti-roost cable through the slots in the tops of the feeder drop tubes and through the hangers, as shown in Figure 7DG. Figure 7DG PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 70 7. Repeat the preceding steps of attaching sections of anti-roost wire until the control pan is reached. (See Figure 7DJ.) 8. Attach the anti-roost bracket onto the three (3) insulators onto the lid of the control pan as shown in Figure 7DJ. Figure 7DJ PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 71: Hopper Level Control Switch

    7. Installation Hopper Level Control Switch Cumberland’s feed level control switches are designed to provide automatic control for the fill system on any hopper-fed feeding system. The switch should be mounted on the back (bearing) side of the feed hopper, using the provided mounting hardware. Mounting the switch as close as possible to the drop from the fill system will provide optimum operation.

  • Page 72: Winching

    Choose Correct Winching System Cumberland strongly recommends the use of the correct winching system for the feed line. The winch must have the capacity to lift the weight of the feed line. If in doubt, please contact Cumberland or your dealer.
  • Page 73 (4) 5/16"-18 bolts and nuts. Run the cable though the cable guides interlocking them in the cable guide slots. Figure 7DL Figure 7DM Ref # Description Hopper Suspension Bracket 5/16"-18 Bolt 5/16"-18 Nut Hopper Suspension Support Bracket PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 74 7DN. Bolt the cable guides to two (2) sides of the hopper using four (4) 5/16"-18 bolts and nuts. Run the cable through the cable guides interlocking them in the cable guide slots. Figure 7DN f. Multiple drops at 8' or 10' spacing (2.438 m or 3.048 m). PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 75 5. Attach a board, capable of supporting the weight of the feeding system, to the ceiling a few feet from the center of the feeder line. 6. Securely attach the winch to the board. The brake mechanism will protrude on one side. PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 76 NOTE: The distance between the winch drum and the double reduction pulleys should be slightly greater than the distance the feed line is to be raised. 9. Attach the 1-3/4" (4.445 cm) pulley to each hook as shown in Figure 7DS. Ref # Description Winch Cable Clamp Figure 7DS PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 77 15. Level the feed line using the adjustment clips (H). Trim excess drop cable close to the clips. Keep tension on hanging cables at all times to prevent the pans from resting in the litter. PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 78 Maximum distance feeder line is to be raised Figure 7DU PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 79: Power Winch Instructions

    1. Winch system is designed to operate using a block and tackle system. Two (2) 3-1/2" master pulleys, 3/16" cable and cable clamps are required to complete block and tackle cable loop. (See Figure 7DX.) Figure 7DX PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 80 Refer to the winch kit instructions in this manual to complete feeder system suspension installation. The drop cable nearest to the winch should not be installed at this time. Up rotation Figure 7DZ Figure 7EA PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 81 6. Tighten drive belt by adjusting bolts on motor mount. IMPORTANT: DO NOT OVER TIGHTEN DRIVE BELT THIS WILL REDUCE LIFE OF MOTOR BEARINGS AND GEARBOX BEARINGS. Replace belt guard on winch assembly. Ref # Description Motor/Motor Mount Assembly Winch Assembly 5/16" x 3/4" Carriage Bolt Figure 7EC PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 82 Be sure that cable does not interfere with switch actuator arms when in operation. 4. Insert switch block into control channel being careful to move switch activator arm down so as not to damage it. Ref # Description Switch Block Cable Clamp Control Channel Figure 7EE PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 83 6. Loosen wing nut holding the up microswitch. Slide switch assembly back against switch block until activator arm of microswitch is activated by switch block and retighten wing nut. IMPORTANT: THE CABLE MUST BE PLACED IN THE DRUM NOTCH DURING IT’S FIRST REVOLUTION. PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 84 5. Pull out two (2) tabs on time clock at time which you wish feeding to begin. At pre-determined time power winch will lower feed line to feeding position. System may only be raised manually using up push button and up toggle switch. PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 85: Chapter 8 Troubleshooting

    ON. d. Check that the spinner motor spins, but the feed line motor does not come ON d. Replace the solid state relay. and the green light comes ON after a 10 seconds delay. PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 86 1" (2.54 cm) from the boot sidewall. c. Check to see if the fill system feed level c. Adjust the feed level control switch for the control switch is out of adjustment proper operation. or defective. PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 87: Chapter 9 Wiring Diagrams

    CLOCK MOTOR LIGHT CEILING CONTROL UNIT DOWN MICRO SWITCH UP MICRO SWITCH N.C. N.C. N.O. N.O. 3 PDT RELAY WINCH MOTOR TERMINAL STRIP * FOR SAFE OPERATION CONTROL BOX AND MOTOR SHOULD BE GROUNDED. PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 88: Microswitch End Control 220V, 1 Phase (7101483)

    9. Wiring Diagrams Microswitch End Control 220V, 1 Phase (7101483) PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 89: Microswitch End Control 3 Phase (07101483-3)

    L1, L2 and L3 Connect to L1 Black N.O. N.O. Connect to L2/N Attach motor leads to T1, T2 and T3. To change the direction of motor rotation, reverse any two (2) motor leads. PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 90: Microswitch Center Control 220V, 1 Phase (7101540)

    Ref # Part # Description 20-5060 Switch, Toggle SPST 15A with ON/OFF 07101123B C.H. Wires (Black) 7101123 C.H. Wires (White) 7100348 Cord 120" Long 14/3 C2200025 Switch 20 Amp Unimax Normally Closed Normally Open Common PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 91: Microswitch End And Center Control

    9. Wiring Diagrams Microswitch End and Center Control PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 92: End Control Box, I-Plus3 (C2000535)

    9. Wiring Diagrams End Control Box, i-Plus3 (C2000535) PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 93: Center Control Box, I-Plus3 (C2000563)

    9. Wiring Diagrams Center Control Box, i-Plus3 (C2000563) PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 94: End Control Box, I-Plus3 3 Phase (C2000590)

    9. Wiring Diagrams End Control Box, i-Plus3 3 Phase (C2000590) PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 95: I-Plus3 End And Center Control

    9. Wiring Diagrams i-Plus3 End and Center Control PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 96: Led Light And I-Plus3 End Control

    9. Wiring Diagrams LED Light and i-Plus3 End Control PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 97: Proximity Switch End Control 220V, 1 Phase (7100842)

    9. Wiring Diagrams Proximity Switch End Control 220V, 1 Phase (7100842) PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 98: Proximity Switch Center Control 220V, 1 Phase (C2000528)

    Proximity Switch Center Control 220V, 1 Phase (C2000528) White Black Coil Black Blue Green Brown Ref # Part # Description 7101128 Relay Assembly for Proximity Units 1 Phase S-7368 Switch, DPDT ON-ON Toggle 15 Amp PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 99: Proximity End And Center Control

    9. Wiring Diagrams Proximity End and Center Control PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 100: Spinner End Control 110V, 1 Phase (7100614)

    9. Wiring Diagrams Spinner End Control 110V, 1 Phase (7100614) OPEN PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 101: Spinner End Control 220V, 1 Phase (7100211)

    9. Wiring Diagrams Spinner End Control 220V, 1 Phase (7100211) OPEN PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 102: Spinner Center Control 110V-220V, 1 Phase (C2000306)

    9. Wiring Diagrams Spinner Center Control 110V-220V, 1 Phase (C2000306) Ref # Part # Description S-7398 Connector, 3/8" Cord 14/3 7100275 Nut, Conduit 3/8" S-7399 Jamb Nut 3/8" E171-A1017 DC Spinner Motor PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 103: Spinner Center Control 220V (7100407)

    Switch ON-OFF-OFF Spot 3 Position E305-0268 WR, 3" WR-18 White E106-1003,1003 E305-0270 WR, 3" WR-18 White 3/8, 3/8 MH-1462 Nut 16 Gauge Wire 7100409 Terminal Female Barrel 7100408 Terminal Male Barrel 7100435 Wire, 20/4 Viny Jacket PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 104: Spinner End And Center Control

    9. Wiring Diagrams Spinner End and Center Control OPEN PNEG-250 Hi-Lo and PRO-1 Pan Feeders...

  • Page 105: Chapter 10 Warranty

    Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the location and installation of products manufactured or sold by GSI. 9101239_1_CR_rev8.DOC (revised January 2014) PNEG-250 Hi-Lo and PRO-1 Pan Feeders...
  • Page 106 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com Cumberland is a part of GSI, a worldwide brand of AGCO Corporation. Copyright © 2017 by The GSI Group, LLC Printed in the USA CN-330157...

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