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Summary of Contents for Cumberland BJ-C-32-HSI
- Page 1 Super-Saver Bunsen Jet Radiant Brooder with Hot Surface Ignition Models: BJ-C-32-HSI BJ-C-42-HSI Owner’s Manual 4801-0062 Version: 3.0 Date: 11-18-22 4801-0062...
- Page 2 All information, illustrations, photos, and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 4801-0062 Super-Saver Bunsen Jet Radiant Brooder with Hot Surface Ignition...
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Page 3: Table Of Contents
Table of Contents Content Chapter 1 Safety ..............................4 Safety Guidelines ...........................4 Cautionary Symbols Definitions ......................5 Safety Cautions ............................6 Safety Sign-Off Sheet ..........................10 Chapter 2 General Information ...........................11 Ratings and Specifications ........................12 Physical Description/Drawing of Product .....................13 Chapter 3 Assembly ............................14 Tools Required .............................14 Igniter Assembly ...........................14 Burner Assembly ..........................14... -
Page 4: Chapter 1 Safety
1. Safety Safety Guidelines Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is written to help you understand safe operating procedures and problems that can be encountered by the operator and other personnel when using this equipment. Read and save these instructions. As owner or operator, you are responsible for understanding the requirements, hazards, and precautions that exist and to inform others as required. -
Page 5: Cautionary Symbols Definitions
1. Safety Cautionary Symbols Definitions Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we use the symbols that are defined below. DANGER This symbol indicates an imminently hazardous situation which, if not avoided, will result in serious injury or death. -
Page 6: Safety Cautions
1. Safety Safety Cautions Use Personal Protective Equipment • Use appropriate personal protective equipment: Foot Respiratory Protection Protection Protection Hearing Head Fall Protection Protection Protection Hand Protection • Wear clothing appropriate to the job. • Remove all jewelry. • Tie long hair up and back. ST-0004-1 Follow Safety Instructions •... - Page 7 1. Safety Lifting Hazard • Single person lift can cause injury. • Use a mechanical lifting device to lift or move the equipment during installation. ST-0021-2 Sharp Edge Hazard • This product has sharp edges, which can cause serious injury. •...
- Page 8 1. Safety Install and Operate Electrical Equipment Properly • Electrical controls must be installed by a qualified electrician and must meet the standards set by applicable local codes (National Electrical Code for the US, Canadian Electric Code, or EN60204 along with applicable European Directives for Europe).
- Page 9 1. Safety Maintain Proper Gas Pressure • Proper gas pressure must be provided to the inlet of the appliance. Refer to the rating plate for proper gas supply pressure. • Gas pressure in excess of the maximum inlet pressure can cause fires or explosions, leading to serious injury, death, building damage or loss of livestock.
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Page 10: Safety Sign-Off Sheet
1. Safety Safety Sign-Off Sheet Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name ST-0007 4801-0062 Super-Saver Bunsen Jet Radiant Brooder with Hot Surface Ignition... -
Page 11: Chapter 2 General Information
2. General Information Read and understand all the following precautions before installing or operating this unit. Ventilation must be maintained to prevent carbon monoxide (CO) poisoning. Extreme sickness or death can result from over-exposure to carbon monoxide. Use caution when handling sharp metal. Installation must comply with all local, state and national codes. -
Page 12: Ratings And Specifications
5. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Ratings and Specifications Ratings Minimum Ventilation Model # Maximum Input (Air Required to Support Combustion) BJ-C-32-HSI 32,000 BTUH (9.38 kW) 320 CFM/Brooder (543.6 m /hr) BJ-C-42-HSI 42,000 BTUH (12.31 kW) 420 CFM/Brooder (713.6 m /hr) Gas Pressure Requirements A maximum of 14"... -
Page 13: Physical Description/Drawing Of Product
2. General Information Physical Description/Drawing of Product Figure 2A The Super-Saver Bunsen Jet Radiant Brooder uses a reliable hot surface ignition system to ignite the burner. The Bunsen styled burner’s flame impinges on the surface of the cast ceramic element. The heat is then transferred to the livestock in the form of radiant heat and convection heat. -
Page 14: Chapter 3 Assembly
3. Assembly Tools Required • Wire Pliers • 11/32" Nut Driver • Phillips Screwdriver • Gas Leak Testing Solution • 1/2" Wrench • Pipe Thread Sealing Compound Igniter Assembly 1. Insert the igniter (1) through the hole in the igniter bracket (2) and secure using a #8-32 x 1/2" screw (3) and #8-32 nut (13). -
Page 15: Support Ring Assembly
3. Assembly Figure 3B Burner Assembly Ref # Description Ref # Description #8-32 x 1/2" Screw Flame Sense Probe Burner Mount Plate Ground Probe (6410-5000) Igniter Assembly Support Ring Assembly 1. Insert one suspension rod (9) through each of the three openings around the support ring (8). The suspension rod (9) will slide through the opening until the swaged portion located at the middle section of the bracket is reached. -
Page 16: Burner Unit Assembly
3. Assembly Burner Unit Assembly 1. Attach the burner assembly (11) to the bottom of the suspension rods (9) around the support ring (8) using six #8-32 x 1/2" screws (3) and #8-32 nuts (13). 2. Place the ceramic element (14) on top of the support ring (8). Figure 3D Burner Unit Assembly Ref # Description... - Page 17 3. Assembly Figure 3E Final Brooder Assembly Ref # Description #8-32 x 1/2" Screws Burner Heat Shield #8-32 Nuts Canopy Control Enclosure Control Enclosure Lid Control Enclosure Bracket Gas Tubing Cotter Pins Burner Orifice Ferrule Brass Nut 4801-0062 Super-Saver Bunsen Jet Radiant Brooder with Hot Surface Ignition...
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Page 18: Gas Tubing Assembly
3. Assembly Gas Tubing Assembly 1. Refer to Figure 3E on Page 17 for gas tube assembly. 2. Thread the orifice (21) into the lower portion of the burner. Use caution to keep the orifice bracket from becoming misaligned while tightening the orifice. Misalignment will cause poor operation. 3. -
Page 19: Chapter 4 Installation
4. Installation Installation of the assembled brooder involves two steps: • Hanging the Unit • Gas Tube Hook-Up Remember to follow all safety precautions when hanging the unit and hooking up the gas supply. Hanging the Unit Hanging the HSI Brooder with 48" Diameter Canopy The hanging kit for the 48"... - Page 20 4. Installation Hanging the HSI Brooder with 34" Diameter Canopy The hanging kit for the 34" diameter brooder canopy includes an 11" chain and two 6" chains which must be attached as shown in Figure 4B to make sure that the canopy will hang level. Attach one end of each chain to the S-hook (4) at the center.
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Page 21: Gas Hook-Up
Figure 4C 2. All brooders must be connected by gas hose and fittings that are approved by American Gas Association. An approved hose is available at your Cumberland dealer. Checking the Manifold Gas Pressure Manifold gas pressure checking should be performed by a certified gas technician only. - Page 22 4. Installation 9. Using a slotted tipped screwdriver, turn the adjustment screw clockwise to increase the manifold gas pressure or counterclockwise to decrease the manifold gas pressure. 10. Always replace the cap screw and tighten firmly to prevent gas leakage. 11.
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Page 23: Chapter 5 Operating Instructions And Maintenance
5. Operating Instructions and Maintenance Operating Instructions The brooder is simple to operate because it only has one switch. To turn the unit ON, flip the switch on back of the controls enclosure to the ON position. Likewise, to turn the unit OFF, flip the switch on back of the controls enclosure to the OFF position. -
Page 24: Chapter 6 Wiring Diagrams
6. Wiring Diagrams 120 VAC Wiring Diagram Figure 6A 120 VAC Wiring Diagram 4801-0062 Super-Saver Bunsen Jet Radiant Brooder with Hot Surface Ignition... -
Page 25: 240 Vac Wiring Diagram
6. Wiring Diagrams 240 VAC Wiring Diagram Figure 6B Figure 6C Transformer Wiring 4801-0062 Super-Saver Bunsen Jet Radiant Brooder with Hot Surface Ignition... -
Page 26: Chapter 7 Troubleshooting Guide
7. Troubleshooting Guide Symptoms Possible Causes Solutions Set thermostat to desired house Thermostat may not be set properly. temperature. Clean burner venturi to remove The burner venturi may be restricted. obstruction. Main burner will not ignite. Make sure the manifold gas pressure is Igniter may not reach into the path from set to manufacturer’s recommended the burner. -
Page 27: Chapter 8 Replacements Parts
8. Replacements Parts Replacement Parts (120V and 240V Models) Ref # Part # Description 3002-3000 Igniter 120V Mini 3-1/2" SCB 1901-3061 Flame Sensor Probe Assembly (120V Model) 1901-3089 Flame Sensor Probe Assembly (240V model) 0404-7554 FAB GS BJ-HSI Heat Shield 0015-0100 Ceramic Cast Brooder Radiant 6410-0105... - Page 28 NOTES 4801-0062 Super-Saver Bunsen Jet Radiant Brooder with Hot Surface Ignition...
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Page 29: Chapter 9 Warranty
0 to 3 years - no material cost to end user ® ® Flex-Flo/Pan Feeding System Motors 2 Years and Cumberland 3 to 5 years - end user pays 25% 5 to 7 years - end user pays 50% 24 Months from date Electronic Controls... - Page 30 This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.cumberlandpoultry.com...
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