Cumberland Integra Feed-Link Installation And Operation Manual
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Cumberland Integra Feed-Link Installation And Operation Manual

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Integra Feed-Link
Installation and Operation Manual
PNEG-1323
Date: 05-03-08
PNEG-1323

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Summary of Contents for Cumberland Integra Feed-Link

  • Page 1 Integra Feed-Link Installation and Operation Manual PNEG-1323 Date: 05-03-08 PNEG-1323...
  • Page 2 All information, illustrations, photos, and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-1323 Integra Feed-Link...

  • Page 3: Table Of Contents

    Display Unit Setup ......................... 34 Troubleshooting Display Unit ......................37 Chapter 11 Feed-Link Software ........................38 Feed-Link Software Installation Instructions ................. 38 Feed-Link Setup Instructions ......................38 Chapter 12 Troubleshooting ........................... 52 Chapter 13 Warranty ............................53 PNEG-1323 Integra Feed-Link...

  • Page 4: Chapter 1 Getting Started

    Tools that can be used during installation may include: 1. Drill 2. Crescent wrench 3. Reciprocating saw 4. Wire cutters 5. Jack lift 6. Impact or ratchet 7. Wire ties NOTE: Follow all operating and safety guidelines that were provided with the tools. PNEG-1323 Integra Feed-Link...

  • Page 5: Chapter 2 Safety

    CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. NOTE indicates information about the equipment that you should pay special attention. PNEG-1323 Integra Feed-Link...
  • Page 6 Wear steel toe boots to help protect your feet from falling Respirator debris. Tuck in any loose or dangling shoe strings. A respirator may be needed to prevent breathing potentially toxic fumes and dust. Hard Hat Wear hard hat to help protect your head. PNEG-1323 Integra Feed-Link...

  • Page 7: Chapter 3 Part Identification

    (Includes Feed-Link Software) Figure 3B INT-4813: Display Unit Lid Board Figure 3E INT-4814: Display Unit Base Board Figure 3F INT-4812: Bin Leg Mounting Bracket Figure 3C INT-4830 Junction Box (for display unit) (Includes bin leg mounting bracket) PNEG-1323 Integra Feed-Link...
  • Page 8 INT-4818-50: 50' of 10 Wire Cable for Junction Boxes INT-4810: 10000 lbs. Load Cell INT-4818-75: 75' of 10 Wire Cable for Junction Boxes INT-4818-100: 100' of 10 Wire Cable for Junction Boxes Figure 3I INT-4815: RF Module PNEG-1323 Integra Feed-Link...
  • Page 9 Figure 3M INT-4822-25: 25' of 4 Wire Cable for RF Modules INT-4822-50: 50' of 4 Wire Cable for RF Modules INT-4822-75: 75' of 4 Wire Cable for RF Modules INT-4822-100: 100' of 4 Wire Cable for RF Modules PNEG-1323 Integra Feed-Link...

  • Page 10: Chapter 4 Load Cell Installation

    Side bolts 9/16" wrench Impact wrench Figure 4B Remove leg anchor base plate side bolts using impact wrench and wrench. Bin leg Anchor base plate Figure 4C All bolts, nuts, and washers removed from anchor base plate. PNEG-1323 Integra Feed-Link...

  • Page 11: Raising The Bin

    Lifting a bin with Figure 4D Jacking Up the Bin feed in it can result in damage to the bin and potential personal injury. Lifted bin leg Anchor base plate Figure 4E Lift Bin about 4" PNEG-1323 Integra Feed-Link...

  • Page 12: Installing The Load Cell Base

    DO NOT tighten fully until assembly is complete. (See Figure 4H.) Bin leg Load cell base Figure 4G Slide Cell Base Under Leg Load cell base Wrench Figure 4H Leave anchor bolt loose until assembly is complete. PNEG-1323 Integra Feed-Link...

  • Page 13: Install Load Cell And Attach To Bin Leg

    (hole above slot) fastening to leg using bolts, Drill bin leg through washers, and nuts included. top hole of bracket 6. Tighten nut on anchor bolt. Figure 4J Drill top hole through bin leg, using top bracket as a guide. PNEG-1323 Integra Feed-Link...

  • Page 14: Installing Load Cell Spacer

    Figure 4N Incorrect position of the load cell spacer. Note how the load cell top bracket is too far from the 5000 lbs. Pin placement load cell base. Hole for top bracket Spacer 10000 lbs. Pin placement Hole for top bracket Spacer Figure 4K PNEG-1323 Integra Feed-Link...

  • Page 15: Running Load Cell Cables

    Hole in leg Load cell cable Wire tie Run wire tie through holes in Figure 4P bin legs to attach cable to legs Wire Cross brace Bin boot Run wires around the boot of the bin Figure 4Q PNEG-1323 Integra Feed-Link...

  • Page 16: Chapter 5 Installing Stand Alone Display Units

    Figure 5B Close-up of Bin Mount Bracket on Leg drilling is required. (See Figure 5B.) 3. Attaching RF module mount to bin See RF Module Option on Page Bracket Display unit Figure 5C Display Mounted Outside on Bin Leg PNEG-1323 Integra Feed-Link...

  • Page 17: Installing Stand Alone Bin Mounted Display Units

    (See Figure 5D-A.) Load cell 2 signal (White) Load cell 3 power (Red) Load cell 1 and 2 ground (Black) Terminal strips Load cell 3 ground (Black) Figure 5F Load Cell Connections to Display Box PNEG-1323 Integra Feed-Link...
  • Page 18 5. Installing Stand Alone Display Units Figure 5G PNEG-1323 Integra Feed-Link...
  • Page 19 Close display box lid and fasten using supplied hardware. Figure 5I A) Close-up of 110V Jumper Setting. B) Close-up of 220V Jumper Setting. Line 1 (line) Earth (ground) Line 2 (neutral) Figure 5J Power Connections PNEG-1323 Integra Feed-Link...

  • Page 20: Chapter 6 Stand Alone Remote Mounted Display Units

    BLACK JC. terminals using a flat head screw driver. Then run junction cable from junction box to the display box. Junction cable length should not exceed 100'. NOTE: Only four (4) load cell cables shown. Figure 6B PNEG-1323 Integra Feed-Link...

  • Page 21: Junction Cable To Inside Mounted Display Unit

    Insert the Black wire (ground) and Red wire (power) into the bottom terminal as shown in Figure 6C. Tighten lugs and replace terminals onto board. (See Figure 6C.) 2. Close the lid and fasten with supplied hardware. 3. Connect to power source. Figure 6C PNEG-1323 Integra Feed-Link...

  • Page 22: Chapter 7 Networking

    All display units between the beginning and end of a daisy chain have two (2) RS-485 cables, one (1) cable coming into the box and the other going out to the next display unit in the chain. Figure 7B Network Controller (NC) PNEG-1323 Integra Feed-Link...

  • Page 23: Optional Networking Layouts

    You can have up to 50 display units per network controller. How the 50 is split up does not matter. NC = Network collector Maximum display units = 50 per network collector Maximum network wire length = 4000' Figure 7C PNEG-1323 Integra Feed-Link...

  • Page 24: Network Wiring Of Display Unit

    Attach the wires to the terminal strip by sliding wires down through top of terminal and tightening the lugs. (See Figure 7E.) e. Replace terminal strip onto the board, pull out excess slack, and tighten the water tight nuts. PNEG-1323 Integra Feed-Link...

  • Page 25: Network Collector Wiring

    Dip switch Modem dipswitch (Baud rate and “UP” for modem modem/direct and “Down” for connect settings) direct connect 115/230 VAC Selection switch Battery jumper RS485 “ON/OFF” Connectors for network cable Figure 7F Inside of Network Controller PNEG-1323 Integra Feed-Link...
  • Page 26 RS-485-2 Terminal for RS-485-1 Terminal for labeled “Shield”. second network cable first network cable Figure 7H Two (2) Network Cable Connections Screw terminal for RS-485 communication. (Socket pulls out for wiring access.) Figure 7I PNEG-1323 Integra Feed-Link...
  • Page 27 Figure 7J Battery Jumper in the “ON” Position 4. Move the power selection switch to 115V or Selection switch Selection switch 230 VAC position. (See Figure 7K.) Figure 7K A) Selection switch set to 230V. B) Selection switch set to 115V. PNEG-1323 Integra Feed-Link...

  • Page 28: Chapter 8 Water Meter Option

    The water meter cable is to enter the enclosure on the left most water tight nut on the bottom of the display unit. PNEG-1323 Integra Feed-Link...

  • Page 29: Chapter 9 Rf Module Option

    (See Figure 9A.) NOTE: RF modules should always be mounted vertically, so the antenna is at the top. Also, it should have a clear line of sight to the RF module connected to the network collector. PNEG-1323 Integra Feed-Link...

  • Page 30: Mount Rf Module To Outside Of Building

    2. Replace power terminal back onto pins. display unit. Red power wire 3. Replace lid and tighten. Black power wire Yellow signal wire Blue signal wire Figure 9D Four (4) Wire network cable connected to network collector. PNEG-1323 Integra Feed-Link...

  • Page 31: Rf Module Wiring Diagram

    9. RF Module Option RF Module Wiring Diagram RF Module Network Collector RF Module Display Unit Figure 9E PNEG-1323 Integra Feed-Link...

  • Page 32: Possible Rf Module Layouts

    RF module connected to the network collector. network collector. The longer the distance between the RF modules from the tanks to the network collector, the more important line of sight becomes. (1 Mile maximum.) Figure 9F PNEG-1323 Integra Feed-Link...

  • Page 33: Chapter 10 Display Unit Calibration And Setup

    (Between 1 and 50) network with up to 50 other bins. The display unit can then be accessed remotely via modem or Bin node name: directly through a network collector located on (Actual bin description. Alpha the network. numeric characters.) PNEG-1323 Integra Feed-Link...

  • Page 34: Display Unit Setup

    3. Once the desired units are selected, press the ENTER button to save the selection. The display will return to the normal display once ENTER was selected. PNEG-1323 Integra Feed-Link...
  • Page 35 The last procedure to perform to properly initialize the display unit is to perform a calibration when the bin is full. (See Full Bin Calibration on Page 36.) PNEG-1323 Integra Feed-Link...
  • Page 36 5. Possible error messages: (See Troubleshooting Section on Page 52.) a. “Perform: FullBin” b. “FullBin: Add Feed” c. “FullBin: Dec Feed” d. “FullBin: Do Empty” e. “FullBin: No Cells” f. “Perform Empty” PNEG-1323 Integra Feed-Link...

  • Page 37: Troubleshooting Display Unit

    NOTE: Check the bolts with a blank display for this power/ground short. “Perform Empty” An empty bin calibration has not been done yet. This error message will scroll between it, weight display and load cell error messages. PNEG-1323 Integra Feed-Link...

  • Page 38: Chapter 11 Feed-Link Software

    7. To create a shortcut to Feed-Link from the desktop, go to Program files/feedlink/bin and right click on the feedlink.exe. Copy the program, then paste the shortcut to the desktop by right clicking on the desktop. Selecting New Site Database Figure 11A PNEG-1323 Integra Feed-Link...
  • Page 39 Farm that had more than one (1) network collector. First a group would be created, and then sites underneath that group for each network collector. (See Figure 11B.) Naming Database in General Tab Figure 11B PNEG-1323 Integra Feed-Link...
  • Page 40 Feed-Link for assistance. Select the notes folder to add comments on the site or group. The general and notes tabs are not used by Feed-Link in the generation or content of its faxes. (See Figure 11C.) PNEG-1323 Integra Feed-Link...
  • Page 41 2400 OFF OFF selection is only pertinent to a direct connection. 4800 Direct Baud The network collector is shipped to default to a Rate 9600 19200 19200 baud rate. 38400 Direct Connect OFF x Connection Selector Modem PNEG-1323 Integra Feed-Link...
  • Page 42 7. Auto download will let you schedule when you want information sent to you automatically. (See Figure 11G.) Edit Global Settings Figure 11H PNEG-1323 Integra Feed-Link...
  • Page 43 A connection is 000. (See Figure 11I.) manager window will pop up and either make a direct or modem connection, whichever was selected in the properties. (See Figure 11I.) Enter access code after connection is made. Figure 11I PNEG-1323 Integra Feed-Link...
  • Page 44 Once a connection is made, the menu tree folder or simply the list of configuration items for a network collector are displayed. Each menu tree item will be described below. (See Figure 11J.) Connection Manager Figure 11J PNEG-1323 Integra Feed-Link...
  • Page 45 Low feed notification override this default. A low feed report can either be enabled or disabled. (See Figure 11L.) Fax Notification Menu Low Feed Level Notification Figure 11K Figure 11L PNEG-1323 Integra Feed-Link...
  • Page 46 Status notification time Selecting this menu item will select the time the status fax will be sent. Status Notification Figure 11M PNEG-1323 Integra Feed-Link...
  • Page 47 (See Figure 11N.) 13. Power OFF notification Selecting the power OFF notification will select the parameters pertaining to generating a power OFF fax report. (See Figure 11N.) Feed Added Notification Power OFF Notification Figure 11N PNEG-1323 Integra Feed-Link...
  • Page 48 Selecting current weights will display the weight of each bin connected to the network collector and display if that bin is communicating by listing the last time the network collector communicated with that bin or node of the network. (See Figure 11O.) Current Weights Figure 11O PNEG-1323 Integra Feed-Link...
  • Page 49 ID represents. This bin node name is how the bin will be identified in the faxes. The node name is a text field and can be any alpha numeric name. (See Figure 11P.) Network Configuration Figure 11P PNEG-1323 Integra Feed-Link...
  • Page 50 The software version of the display unit A specific weight to use for generating a identified by this node. low feed report for this bin. g. Node ID The node number of this bin on the network. Node ID Figure 11Q PNEG-1323 Integra Feed-Link...
  • Page 51 This menu item will identify if a load cell is installed and working properly on a bin. Note that if a load cell goes bad, the display unit will ignore that load cell, and calculate the weight of the bin with the remaining good load cells. (See Figure 11R.) Load Cell Status Figure 11R PNEG-1323 Integra Feed-Link...

  • Page 52: Chapter 12 Troubleshooting

    A or B connections may be grounded to the shield. 3. Display units ID's not set 3. Make sure that each display unit has a unique ID. Also See Page 37 for display unit troubleshooting. PNEG-1323 Integra Feed-Link...

  • Page 53: Chapter 13 Warranty

    7 to 10 years – end user pays 75% All Fiberglass Propellers Lifetime Feeder System Pan Assemblies 5 Years ** Cumberland ** Warranty prorated from list price: Feed Tubes (1.75" & 2.00") 10 Years * Feeding/Watering 0 to 3 years – no cost to end-user...
  • Page 54 This equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com...

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