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Cumberland PNEG-240 Installation And Operation Manual

Chain feeding system
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Chain Feeding System
Installation and Operation Manual
PNEG-240
Version: 8.0
Date: 01-31-20
PNEG-240

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Summary of Contents for Cumberland PNEG-240

  • Page 1 Chain Feeding System Installation and Operation Manual PNEG-240 Version: 8.0 Date: 01-31-20 PNEG-240...
  • Page 2 All information, illustrations, photos, and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-240 Chain Feeding System...

  • Page 3: Table Of Contents

    4 Line, 2 Way Belt Drive Mini Hopper (C4920005-120) ..............65 1 Line Mini Hopper (Fill Only) (07097525D) ..................68 Single Drive Unit (Less Motor and Gearbox) (7100784) ..............70 Corner Mini Hopper Replacement Parts .....................71 Hopper Extensions and Lid Assemblies .....................72 Chapter 11 Warranty ............................75 PNEG-240 Chain Feeding System...

  • Page 4: Chapter 1 Safety

    Personnel operating or working around equipment must read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment. ST-0001-4 PNEG-240 Chain Feeding System...

  • Page 5: Cautionary Symbols Definitions

    This symbol is used to address practices not related to NOTICE personal injury. This symbol indicates a general hazard. This symbol indicates a prohibited activity. This symbol indicates a mandatory action. ST-0005-2 PNEG-240 Chain Feeding System...

  • Page 6: Safety Cautions

    Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction. • If you do not understand any part of this manual or need assistance, contact your dealer. ST-0002-1 PNEG-240 Chain Feeding System...
  • Page 7 Entanglement in rotating sprocket or moving chain will cause serious injury or death. • Keep all guards and covers in place at all times. • Lock-out power source before making adjustments, cleaning, or maintaining equipment. ST-0017-1 PNEG-240 Chain Feeding System...

  • Page 8: General Safety Statement

    Only genuine Cumberland parts are to be used in the installation and use of the Chain Feeder System. Use of other non-genuine parts is a misuse of the system, and may lead to dangerous situations imperilling the safety and health of you and others.
  • Page 9 Follow all guidelines given in the maintenance section of this manual. Before restarting the Chain Feeder System, ensure that all electrical enclosures are locked closed and all guards and other safety measures are correctly fitted. If in any doubt contact you dealer or Cumberland/ GSI for assistance.

  • Page 10: Safety Sign-Off Sheet

    Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name ST-0007 PNEG-240 Chain Feeding System...

  • Page 11: Chapter 2 Safety Decals

    It measures 3" (7.6 cm) long x 1-1/2" (3.8 cm) wide. Moving parts can crush and cut. Keep hands clear. Do not operate with guard removed. Disconnect and lockout power before servicing. DC-1490 PNEG-240 Chain Feeding System...
  • Page 12 2. Safety Decals PNEG-240 Chain Feeding System...

  • Page 13: Chapter 3 Calculating Weight, Load And Length

    2 Line 1 Way Direct Drive Mini Hopper C4900002-60 2 Line 2 Way Direct Drive Mini Hopper C4920005-120 4 Line 2 Way Mini Hopper C4900005-60 4 Line 2 Way Direct Drive Mini Hopper 7100784 Single Drive Unit with Gearbox and Motor PNEG-240 Chain Feeding System...
  • Page 14 1-1/2 HP 3 Phase 1425 RPM 50 Hz 230/380V 56C Frame 37.50 17.00 7100051 2 HP 1 Phase 1750 RPM 60 Hz 220V 56C Frame 37.50 19.88 7100051-350 2 PH 3 Phase 1425 RPM 50/60 Hz 220/380V 56C Frame 37.50 19.88 PNEG-240 Chain Feeding System...

  • Page 15: Calculating The Weight Of Suspended Trough At Each Suspension Point

    L (Length of trough (in feet) * 8.61) + C (Number of corners) * 22.759) + D (Number of single drive units) * 141.28) = Weight of trough to be suspended (pounds) at a suspension point. L (*8.61) + C (*22.759) + D (*141.38) = Weight of trough to be suspended (pounds) at each suspension point. PNEG-240 Chain Feeding System...

  • Page 16: Calculating The Load Of The Entire System On The Structure

    Weight of direct drive unit = (Weight of direct drive + Weight of motor) * 1.25 (75.6 + 37.50) * 1.25 = 141.38 Weight of corner = Weight of corner assembly + Weight of feed (15 + 3.236) * 1.25 = 22.759 PNEG-240 Chain Feeding System...

  • Page 17: Chapter 4 Introduction And Control Panel

    With its full range of grill patterns, trough designs and connection, suspension and hopper options; the Cumberland Chain Feeder System can be specifically configured to meet the particular needs of the individual grower and house layout in a system that incorporates all the proven operational advantages of chain feeding.
  • Page 18 Trough Couplers Available in: 6", 8" and 12" lengths with clip-on or wrap around hangers (and heavy duty “J” hangers for hen troughs). Adjustable leg stands are also available, as are corners in all compatible formats. PNEG-240 Chain Feeding System...

  • Page 19: Chapter 5 Building Safety And House Layout

    Consult a structural engineer to check the building strength. Details of the likely weight of the Chain Feeding System are given in the table on the below, however if you are uncertain, contact your dealer or Cumberland/GSI with details of the system and we will be able to assist you in calculating the weight.
  • Page 20 5. Building Safety and House Layout Building Safety (Continued) Figure 5B Pullet House Ref # Description Chain Travel 90° Corner 10' or 12' Pullet Trough (3 m or 3.7 m) Weigh Tank Fill Tank 4 Line 2 Way Mini Hopper PNEG-240 Chain Feeding System...

  • Page 21: Chapter 6 Installation

    It is best to locate the hopper so the corner on the outgoing side is a minimum of 12" away from the hopper. This will allow distance for the slack in the chain to straighten out to prevent the chain from binding in the corner. (See Figure 6A.) PNEG-240 Chain Feeding System...

  • Page 22: Installing The Motor And Belt

    1/64" per inch of belt length (i.e: a 40" belt should deflect 5/8"). (See Figure 6C.) Ref # Description 5/8" Deflection Figure 6C IMPORTANT: Do not over tighten the belt. This will cause excessive wear to the motor and gear reducer bearings. PNEG-240 Chain Feeding System...

  • Page 23: Installing The Trough, Couplers And Corners

    (E) and against the power shoe bolts (F). Once the trough is in place, tighten the bolts holding the power shoe (C) in place. (See Figure 6E.) Figure 6E Ref # Description Ref # Description Drive Gear Trough Under Power Shoe Power Shoe Power Shoe Bolts Trough PNEG-240 Chain Feeding System...
  • Page 24 Trough Trough Stop When the need arises to shorten a standard length of trough, squarely cut the trough to the dimensions below. (See Figure 6H.) Ref # Description 2-5/8" (6.67 cm) 2-1/2" (6.35 cm) Figure 6H PNEG-240 Chain Feeding System...
  • Page 25 Field Drilled Holes Insert the final piece of trough under the chain guide (1 way systems) or power shoes (2 way systems). Once the final trough is in place, tighten the bolts holding the chain guide. PNEG-240 Chain Feeding System...

  • Page 26: Clean Out Cover Installation

    Start by removing the belt guard from the feeder and remove the shear pin from the power sprocket. This will enable you to turn the sprocket freely during chain installation. (See Figure 6K.) Figure 6K PNEG-240 Chain Feeding System...
  • Page 27 After several days, slack might have to be removed from the chain again. This could be repeated several times at the beginning. (See Figure 6N.) Figure 6N PNEG-240 Chain Feeding System...

  • Page 28: Suspending The System

    IMPORTANT: To avoid kinks, always roll the cable off the spool with the spool turning. Never “peel” cable off the side of the spool. It is best to use a dowel rod or a similar stick or rod as an axle so the spool can turn freely. Figure 6O PNEG-240 Chain Feeding System...
  • Page 29 3/16" (5 mm) cable 12" (30 cm) toward the direction the 3/16" (5 mm) cable will travel. Use adjustable cable locks to attach the ends of the 1/8" cables to the hopper. PNEG-240 Chain Feeding System...
  • Page 30 6P. Now you are ready to winch up the feeder for adjustment. Using the hand crank or a 1/2" (13 mm) electric drill, operate the winch to raise the system about 3' (1 m) above the floor. Figure 6Q PNEG-240 Chain Feeding System...

  • Page 31: Checking Out The System

    NOTE: Shear pins for this feeder are fabricated from 3/16" steel. YOU SHOULD NOT USE SUBSTITUTE SHEAR PINS UNDER ANY CIRCUMSTANCES. Be sure to remove broken shear pins from the trough because it can lock up the corner wheels. PNEG-240 Chain Feeding System...
  • Page 32 After test running the feeder, install the grill sections by squeezing and inserting under the inner lip of the trough. The bottom line wire of each grill section goes under the trough lip, with the upper line wire just above the lip. PNEG-240 Chain Feeding System...

  • Page 33: Lubrication And Care

    Lubricate the feed return wheel at 90 days intervals, also using #10 oil. Remove the set screw on the face of the wheel and fill the reservoir with oil. After replacing the set screw, be sure the feed return slide is properly adjusted. Figure 6T PNEG-240 Chain Feeding System...

  • Page 34: Drive Cover And Guard Installation

    1. Ensure sprocket cover (A) is in place before operating. This cover is used in all 1 Line Direct Drive Mini Hoppers. (See Figure 6U.) Figure 6U Ref # Part # Description C4000324 Direct Drive Sprocket Cover PNEG-240 Chain Feeding System...
  • Page 35 2 Line 2 Way and 4 Line 2 Way Figure 6W Ref # Part # Description 7098224 Belt Guard Front Panel 7098225 Belt Guard Back Plate 7097654 R.H. Lower Pulley Shield 7097644 L.H. Lower Pulley Shield PNEG-240 Chain Feeding System...

  • Page 36: Chapter 7 Troubleshooting Guide

    If the feed builds up in Keep the trough level with the backs of the corner. Could be to much litter in trough. the birds. The corner wheel is not turning. Clean and check bearing and then lubricate. PNEG-240 Chain Feeding System...

  • Page 37: Chapter 8 Specifications

    52/75 68/95 One Line Unloader Minimum/Maximum 31/110 45/136 59/162 Metric Conversions 1 Inch = 25.4 mm 1 Foot = 0.3048 m 1 Yard = 0.9144 m 1 Ounce = 28.35 grams 1 Pound = 0.45359 kilogram PNEG-240 Chain Feeding System...
  • Page 38 Sheave, 2GR, 3.35" O.D. x 1-1/8" Bore, F/Belt FHP 4L, 5L 7101117 Sheave, 2GR, 4.25" O.D. x 1-1/8" Bore, F/Belt A 7098870 Sheave, 2GR, 4.45" O.D. x 1-1/8" Bore, F/Belt A, B MHC00760 Sheave, 2GR, 3.75" O.D. x 1/2" - 1-1/4" Bore (Tapered), F/Belt A, B PNEG-240 Chain Feeding System...

  • Page 39: Chapter 9 Wiring Diagrams

    DRIVE MOTOR 230V INPUT WIRING DIAGRAM FOR FEEDER MOTOR UP TO 1 HP TO 1-1/2 HP 230V 10 POWER SUPPLY FEEDER TIME SWITCH TIMER SWITCH TIMER MOTOR MOTOR 230V CONTACTOR COIL CHAIN FEEDER DRIVE MOTOR 230V INPUT PNEG-240 Chain Feeding System...
  • Page 40 FEEDER MOTOR UP TO 1 HP TO 1-1/2 HP ON ONE TIME CLOCK 230V 10 POWER SUPPLY FEEDER TIME SWITCH TIMER SWITCH TIMER MOTOR MOTOR MOTOR 230V 230V CONTACTOR CONTACTOR COIL COIL CHAIN FEEDER CHAIN FEEDER DRIVE MOTOR DRIVE MOTOR 230V INPUT 230V INPUT PNEG-240 Chain Feeding System...

  • Page 41: Chapter 10 Parts List

    (See Pages 68-69.) 11. Single Drive Unit (Less Motor and Gearbox) (7100784) - (See Pages 70.) 12. Corner Mini Hopper Replacement Parts - (See Pages 71.) 13. Hopper Extensions and Lid Assemblies - (See Pages 72-74.) PNEG-240 Chain Feeding System...

  • Page 42: Line Unloader (7100120)

    10. Parts List 1 Line Unloader (7100120) PNEG-240 Chain Feeding System...
  • Page 43 Wing Nut 5/16"-18 ZN Grade 2 S-7241 Cotter Pin 1/8" x 1-1/4" ZN Grade 2 7100280 1 Line Unloader Feed Return Slide S-1101 Bolt, HHCS 1/4"-20 x 1/2" ZN Grade 2 7097570 12" Coupler for Both Troughs PNEG-240 Chain Feeding System...

  • Page 44: Line Direct Drive Mini Hopper (C4900000-60, C4900000-90 And C4900000-120)

    10. Parts List 1 Line Direct Drive Mini Hopper (C4900000-60, C4900000-90 and C4900000-120) NOTE: The parts pointed out on this page are listed on Page PNEG-240 Chain Feeding System...
  • Page 45 10. Parts List 1 Line Direct Drive Mini Hopper (C4900000-60, C4900000-90 and C4900000-120) (Continued) NOTE: The parts pointed out on this page are listed on Page PNEG-240 Chain Feeding System...
  • Page 46 S-4330 Stud, Swage 1/4"-20 x 5/8" ZN S-1102 Hex Nut 1/4"-20 ZN Grade 2 C4000324 1 Line Direct Drive Sprocket Cover 07097598A Chain Guide with Hardware DC-897 Decal, Cumberland Chain Feeder DC-997 Decal, Danger Chain Sprocket PNEG-240 Chain Feeding System...

  • Page 47: Line, 1 Way Direct Drive Mini Hopper (C4900001-60 And C4900001-90)

    10. Parts List 2 Line, 1 Way Direct Drive Mini Hopper (C4900001-60 and C4900001-90) NOTE: The parts pointed out on this page are listed on Page PNEG-240 Chain Feeding System...
  • Page 48 10. Parts List 2 Line, 1 Way Direct Drive Mini Hopper (C4900001-60 and C4900001-90) (Continued) NOTE: The parts pointed out on this page are listed on Page PNEG-240 Chain Feeding System...
  • Page 49 Pin, Spring 1/4" x 2" Roll S-9169 Key, Square 1/4" x 1-1/2" S-7371 Screw, Set 5/16"-18 x 1/2" 7099513 3/16" x 1-1/4" Shear Pin (Hard Grade) DC-897 Decal, Cumberland Chain Feeder DC-996 Decal, Warning Chain Sprocket PNEG-240 Chain Feeding System...

  • Page 50: Line, 2 Way Direct Drive Mini Hopper (C4900002-60)

    10. Parts List 2 Line, 2 Way Direct Drive Mini Hopper (C4900002-60) NOTE: The parts pointed out on this page are listed on Page PNEG-240 Chain Feeding System...
  • Page 51 10. Parts List 2 Line, 2 Way Direct Drive Mini Hopper (C4900002-60) (Continued) NOTE: The parts pointed out on this page are listed on Page PNEG-240 Chain Feeding System...
  • Page 52 Screw, Set 5/16"-18 x 1/2" S-7486 Flange Bolt 3/8"-16 x 1-1/2" JS500 Grade 8 or 8.2 Full Thread S-4663 Stover Nut 3/8"-16 ZN Grade 2 7099513 3/16" x 1-1/4" Shear Pin (Hard Grade) DC-897 Decal, Cumberland Chain Feeder PNEG-240 Chain Feeding System...

  • Page 53: Line, 2 Way Direct Drive (C4900005-60 And C4900005-120)

    10. Parts List 2 Line, 2 Way Direct Drive (C4900005-60 and C4900005-120) NOTE: The parts pointed out on this page are listed on Page PNEG-240 Chain Feeding System...
  • Page 54 10. Parts List 2 Line, 2 Way Direct Drive (C4900005-60 and C4900005-120) (Continued) NOTE: The parts pointed out on this page are listed on Page PNEG-240 Chain Feeding System...
  • Page 55 Screw, Set 5/16"-18 x 1/2" S-7486 Flange Bolt 3/8"-16 x 1-1/2" JS500 Grade 8 or 8.2 Full Thread S-4663 Stover Nut 3/8"-16 ZN Grade 2 DC-897 Decal, Cumberland Chain Feeder 7099513 3/16" x 1-1/4" Shear Pin (Hard Grade) PNEG-240 Chain Feeding System...

  • Page 56: Line Direct Drive Mini Hopper (C4920000-60 And C4920000-120)

    10. Parts List 1 Line Direct Drive Mini Hopper (C4920000-60 and C4920000-120) NOTE: The parts pointed out on this page are listed on Page PNEG-240 Chain Feeding System...
  • Page 57 10. Parts List 1 Line Direct Drive Mini Hopper (C4920000-60 and C4920000-120) (Continued) NOTE: The parts pointed out on this page are listed on Page PNEG-240 Chain Feeding System...
  • Page 58 Cap, Round, Fits 0.500-0.563 O.D., 0.500 HT S-10268 Flange Nut 5/16"-18 JS500 Grade 5 S-5220 Nylock Nut 5/16" ZN Grade 5 DC-897 Decal, Cumberland Chain Feeder DC-997 Decal, Danger Chain Sprocket 7099513 3/16" x 1-1/4" Shear Pin (Hard Grade) PNEG-240 Chain Feeding System...

  • Page 59: Line, 1 Way Belt Drive Mini Hopper (C4920001-60 And C4920001-120)

    10. Parts List 2 Line, 1 Way Belt Drive Mini Hopper (C4920001-60 and C4920001-120) NOTE: The parts pointed out on this page are listed on Page PNEG-240 Chain Feeding System...
  • Page 60 10. Parts List 2 Line, 1 Way Belt Drive Mini Hopper (C4920001-60 and C4920001-120) (Continued) NOTE: The parts pointed out on this page are listed on Page PNEG-240 Chain Feeding System...
  • Page 61 Motor Mount S-7086 Bolt, HHTB 5/16"-18 x 3" ZN Grade 2 S-10268 Flange Nut 5/16"-18 JS500 Grade 5 7098223 Cap, Round, Fits 0.500-0.563 O.D., 0.500 HT. DC-897 Decal, Cumberland Chain Feeder DC-996 Decal, Warning Chain Sprocket PNEG-240 Chain Feeding System...

  • Page 62: Line, 2 Way Belt Drive Mini Hopper (C4920002-120)

    10. Parts List 2 Line, 2 Way Belt Drive Mini Hopper (C4920002-120) NOTE: The parts pointed out on this page are listed on Page PNEG-240 Chain Feeding System...
  • Page 63 10. Parts List 2 Line, 2 Way Belt Drive Mini Hopper (C4920002-120) (Continued) NOTE: The parts pointed out on this page are listed on Page PNEG-240 Chain Feeding System...
  • Page 64 Bolt, HHTB 5/16"-18 x 3" ZN Grade 2 S-10268 Flange Nut 5/16"-18 JS500 Grade 5 7098223 Cap, Round, Fits 0.500-0.563 O.D., 0.500 HT DC-897 Decal, Cumberland Chain Feeder 7099513 3/16" x 1-1/4" Shear Pin (Hard Grade) PNEG-240 Chain Feeding System...

  • Page 65: Line, 2 Way Belt Drive Mini Hopper (C4920005-120)

    10. Parts List 4 Line, 2 Way Belt Drive Mini Hopper (C4920005-120) NOTE: The parts pointed out on this page are listed on Page PNEG-240 Chain Feeding System...
  • Page 66 10. Parts List 4 Line, 2 Way Belt Drive Mini Hopper (C4920005-120) (Continued) NOTE: The parts pointed out on this page are listed on Page PNEG-240 Chain Feeding System...
  • Page 67 3/16" x 1-1/4" Shear Pin (Hard Grade) S-7486 Flange Bolt 3/8"-16 x 1-1/2" JS500 Grade 8 or 8.2 Full Thread S-4663 Stover Nut 3/8"-16 ZN Grade 2 S-9169 Key, Square 1/4" x 1-1/2" DC-897 Decal, Cumberland Chain Feeder PNEG-240 Chain Feeding System...

  • Page 68: Line Mini Hopper (Fill Only) (07097525D)

    10. Parts List 1 Line Mini Hopper (Fill Only) (07097525D) PNEG-240 Chain Feeding System...
  • Page 69 Carriage Bolt 5/16"-18 x 3/4" ZN Grade 2 S-845 Flat Washer 5/16" USS SAE YDP Grade 2 S-4301 Wing Nut 5/16"-18 ZN Grade 2 07097598A Chain Guide with Hardware DC-897 Decal, Cumberland Chain Feeder DC-997 Decal, Danger Chain Sprocket PNEG-240 Chain Feeding System...

  • Page 70: Single Drive Unit (Less Motor And Gearbox) (7100784)

    Screw, THB 1/4"-20 x 1/2" ZN Grade 2 Type P 7099513 3/16" x 1-1/4" Shear Pin (Hard Grade) 07097718A Clean Out Cover and Weld Nuts 07100412DD Sprocket Collar Assembly Direct Drive Only 7099519 Shear Pin Package 0.1875 (10) Hard PNEG-240 Chain Feeding System...

  • Page 71: Corner Mini Hopper Replacement Parts

    Corner Pivot Pin Assembly 7101494 Corner Wheel with Bushing C4000019C Chain Hold Down Rail, Reversible 07097275C Chain Guide for 90° Corner C4000021C Chain Hold Down Rail Spacer 7099186 Leg Stands for 90° Corners 7097697 Corner Suspension Hanger PNEG-240 Chain Feeding System...

  • Page 72: Hopper Extensions And Lid Assemblies

    Universal Vertical Extension Panel 7099241 Vertical Extension Lid Half S-280 Screw, SDS #10-16 x 5/8" HWH ZN S-1101 Bolt, HHCS 1/4"-20 x 1/2" ZN Grade 2 S-1102 Hex Nut 1/4"-20 ZN Grade 2 S-2041 Split Lock Washer 1/4" ZN PNEG-240 Chain Feeding System...
  • Page 73 R.H. Extension Panel Assembly 7098027 Back Extension Panel 1 Line 7098028 Front Extension Panel 1 Line S-1101 Bolt, HHCS 1/4"-20 x 1/2" ZN Grade 2 S-1102 Hex Nut 1/4"-20 ZN Grade 2 S-2041 Split Lock Washer 1/4" ZN PNEG-240 Chain Feeding System...
  • Page 74 500# Feed Hopper (14" Outlet) (7101262) Parts List Part # Description 7101213 500 Lbs Feed Hopper Panel (14") 7101216 Hopper Cross Brace/500 Lbs with 7" Outlet 7101238 Hopper Cross Brace Hanger/500 Lbs with 7" Outlet 7101285 Hopper Hardware Package/500 Lbs/7" and 14" Outlet PNEG-240 Chain Feeding System...

  • Page 75: Chapter 11 Warranty

    GSI warrants, subject to all other conditions described in this Warranty, Service Parts which it manufactures for a period of 12 months from the date of purchase, unless specified in Enhancements above. Parts not manufactured by GSI will carry the Manufacturer’s Warranty. (Protein Limited Warranty_REV01_06 November 2018) PNEG-240 Chain Feeding System...
  • Page 76 This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.cumberlandpoultry.com...

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