Cumberland Hi-Lo Installation And Operation Manual
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Cumberland Hi-Lo Installation And Operation Manual

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Hi-Lo and PRO-1 Pan Feeder
Installation and Operation Manual
PNEG-250
Date: 12-02-09
PNEG-250

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  • Page 1 Hi-Lo and PRO-1 Pan Feeder Installation and Operation Manual PNEG-250 Date: 12-02-09 PNEG-250...
  • Page 2 PNEG-250 Pan Feeders...

  • Page 3: Table Of Contents

    Parts List ............................77 Hi-Lo Pan Feeder (7098851 and 7101255) ..................78 PRO-1 Assembly ..........................79 Hi-Lo End Control and Drive Mount (7100113) ................80 Micro Switch Center House Control Pan (7101534) ................ 82 Micro Switch End Control Pan (7101482) ..................84 120 Lbs.
  • Page 4 Table of Contents Chapter 10 Wiring Diagram ..........................108 Rooster/Power Winch Wiring Diagram ..................108 Chapter 11 Warranty ............................109 PNEG-250 Pan Feeders...

  • Page 5: Chapter 1 Introduction

    Because the first 7-10 days of a broiler’s life are critical, the Hi-Lo Pan Feeder rests on the house floor and presents a lip height of 2.1" (5.334 cm) the average height of traditional “feeder lids”. Young chicks can easily get in and out of the pan and are eating out of the pan from day one.

  • Page 6: Chapter 2 Safety

    2. Safety Safety Guidelines This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines.

  • Page 7: Safety Instructions

    2. Safety Safety Instructions Our foremost concern is your safety and the safety of others associated with this equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems which may be encountered by the operator and other personnel. As owner and/or operator, it is your responsibility to know what requirements, hazards and precautions exist, and to inform all personnel associated with the equipment or in the area.
  • Page 8 Only genuine Cumberland parts are to be used in installation and use of the Pan Feeder System. Use of other non-genuine parts is a misuse of the system, and may lead to dangerous situations imperilling the safety and health of you and others.
  • Page 9 Follow all guidelines given in the maintenance section of this manual. Before restarting the Pan Feeder System, ensure that all electrical enclosures are locked closed and all guards and other safety measures are correctly fitted. If in any doubt, contact your dealer or Cumberland for assistance.
  • Page 10 Throughout this manual, guards are removed for illustration purposes only. All guards must be in place before and during operation. For guidance or assistance on any issues relating to the safe use of Pan Feeder System, Contact: Cumberland 1004 E. Illinois St. Assumption, IL. 62510 Phone: 1-217-226-4421...

  • Page 11: Safety Sign-Off Sheet

    2. Safety Safety Sign-Off Sheet As a requirement of O.S.H.A., it is necessary for the employer to train the employee in the safe operating and safety procedures for this auger. This sign-off sheet is provided for your convenience and personal record keeping.

  • Page 12: Chapter 3 Decals

    DC-889: The decal shown is located on the lid of the Hi-Lo control pan. It measures 2.8" wide x 1.4" tall. It alerts the operator of injury or death from electrical shock. It also instructs the operator to lock out the power before servicing.
  • Page 13 3. Decals ROTATING AUGER Keep clear of moving parts. Will cause serious injury. Disconnect and lockout power before servicing. DC-993 DC-993: The decal shown is located on the hopper. It measures 2.8" wide x 1.4" tall. It alerts the operator of serious injury from coming into contact with a moving auger.
  • Page 14 3. Decals ROTATING AUGER Keep clear of moving parts. Disconnect and lockout power before servicing. DC-992 DC-992: The decal shown is located under the lid, inside the drive mount. It measures 2.8" wide x 1.4" tall. It alerts the operator to keep clear of moving parts. It also instructs the operator to disconnect and lock out the power before servicing.

  • Page 15: Chapter 4 Calculating Weight

    It is essential to confirm that the building is able to carry this extra load. Consult a structural engineer to check the building strength. Details of the likely weight of the feed system are given in the calculations below. However, if there is any uncertainty, contact your dealer or Cumberland for assistance with calculating the weight.

  • Page 16: Chapter 5 Capacities And Specifications

    1/3 or 1/2 190/380//208-230/460 50 or 60 Direct Drive 28.4 lbs. (12.9 kgs) Figure 5B Pans Model Diameter Weight Hi-Lo 13" (330 mm) 1.6 lbs. (0.7 kgs) PRO-1 13" (330 mm) 1.8 lbs. (0.8 kgs) Hoppers Capacity Height Top Opening Weight 120 lbs.
  • Page 17 5. Capacities and Specifications Control Pans Pan Style Switch Style Weight Hi-Lo Micro Switch 8.8 lbs. (4.0 kgs) End Control Hi-Lo Spinner 8.8 lbs. (4.0 kgs) Hi-Lo Proximity 8.8 lbs. (4.0 kgs) Hi-Lo Micro Switch 4.1 lbs. (1.8 kgs) Center House...

  • Page 18: Chapter 6 Planning The System

    6. Planning the System House Layout One-half (1/2) horsepower drive units are recommended for houses over 500' (152.4 m) long. It is not recommended that a drive unit ever be located more than 500' from the hopper/boot. Figure 6A shows a single boot feed system with the feed tank at the end of the house. Figure 6A Figure 6B shows a double boot feed system with the feed tank in the middle of the house.

  • Page 19: Chapter 7 Installation

    7. Installation Installation Sequence This manual outlines the recommended sequence for the installation of the Hi-Lo Pan Feeder System. Observing this sequence provides the safest and easiest method of installation. Do not connect the system to the electrical mains until the final stage of installation.
  • Page 20 7. Installation Two-piece Drop Tube 1. Place the top piece of the two-piece drop tube over the hole opening on the tube. (See Figure 7C.) Figure 7C Figure 7D 2. Push the grill up on to the top piece of the two-piece drop tube. (See Figure 7D.) 3.
  • Page 21 7. Installation 3. For assembly when no shut off slide is used, the indicator bumps on the top and bottom of the drop tube pieces must be aligned. (See Figure 7F.) Failure to do so will result in feed shifting where the drop tube meets the tube.
  • Page 22 7. Installation 5. Place the feed level on the feed level stand. (See Figure 7H.) Feed level Feed level stand Figure 7H Visually check that the clip is securely situated in a notch. If the clip does not fit into the slot, the feed level can lower and the clip can become fixed out of the notches.
  • Page 23 7. Installation 7. Place the feed level on the assembly. (See Figure 7J.) Figure 7J 8. Place the pan on the assembly. (See Figure 7K.) Figure 7K 9. The completed assembly should look like the image below. (See Figure 7L.) NOTE: Disassembly of the pan and grill may be performed by lifting on one side of the pan while pushing down on the other side and flexing the grill.
  • Page 24 7. Installation PRO-1 Assembly Instructions 1. Align slots in drop tube (C2000215) with tabs in drop tube extension (C2000209) and snap together as shown in Figure 7M. 2. Align adjustment slots on lower drop tube (C2000210) with notches on feed level adjustor (C2000211) and snap into position as shown in Figure 7N.
  • Page 25 Flooding Applications For flooding applications, the feeder can be used in either a locked position, which prevents the pan from collapsing, or in a collapsed position to take advantage of the Hi-Lo feature. Uncollapsed Pan Lift locking collar (C2000212) and use the tabs on both the locking collar and lower drop tube (C2000210)
  • Page 26 Collapsed Pan Simply leave the locking collar in its assembled, or lowered position to allow the pan to collapse into the grill for standard Hi-Lo operation as shown in Figure 7U. When the feed line is lowered to ground level, the pan is raised into position to open the flooding windows as shown in Figure 7V.

  • Page 27: Tubing Assembly

    7. Installation PRO-1 Retrofit Converting a standard Hi-Lo feeder to the PRO-1 feeder is simple with the use of the PRO-1 retrofit kit (C2000235). The kit contains the drop tube extension (C2000209), lower drop tube (C2000210), feed level adjustor (C2000211) and the locking collar (C2000212). Simply remove the existing Hi-Lo feed level stand (7098855) and Hi-Lo feed level (7098854) and follow the instructions at the beginning of this section.
  • Page 28 7. Installation 2. If the winching system is already in place, hang the line at approximately waist level. 3. Shorten the last full length of auger tube on the line (control pan side), if the building size requires it. 4. Secure the auger tubes together with the tube clamps as shown in Figure 7Y.
  • Page 29 7. Installation Figure 7AA 2. Count and label (Number) the tubes starting from the poultry boot and ending at the control unit. It is important to count and number each “group” of tubes (from the boot to the control unit) separately.
  • Page 30 7. Installation Figure 7AE Tube Inserted into Slot on Figure 7AD Anti-Rotation Clip Anti-Rotation Clip 5. Snap the two (2) anti-rotation clips together around each pan assembly on the tube to secure the pans. Rotate the tube to position the bottom of the pans horizontal to the floor. Continue to the next tube.

  • Page 31: Feeder Assembly Rooster Feeder

    7. Installation Feeder Assembly Rooster Feeder Two-piece Drop Tube 1. Place the top of the two-piece drop tube over the hole opening on the tube. (See Figure 7AH.) Figure 7AH 2. Push the grill up on to the assembly. (See Figure 7AI and Figure 7AJ.) Figure 7AI Figure 7AJ 3.
  • Page 32 7. Installation 4. Slide the bottom of the two-piece drop tube on the assembly, making certain the tabs are locked in place. (See Figure 7AL and Figure 7AM.) Figure 7AL Figure 7AM IMPORTANT: Top and bottom pieces of the drop tube must be oriented the correct way or feed leakage could occur.
  • Page 33 7. Installation 7. To remove the bottom of the two-piece drop tube, squeeze the finger tabs at the end of the assembly and pull the two (2) pieces apart. (See Figure 7AP.) Finger tabs Figure 7AP 8. Slide the telescoping restrictor over the smaller funnel restrictor with the legs pointed down. (See Figure 7AQ.) Figure 7AQ 9.
  • Page 34 7. Installation 10. Place the clip into the preferred notch. (See Figure 7AS.) Visually check that the clip is securely in a notch. If the clip does not fit into the slot, the feed level can lower, and the clip can become fixed out of the notches. If the clip becomes fixed while out of a slot, the feed flow can stop.
  • Page 35 7. Installation 13. Disassembly of the pan and grill may be performed by lifting on one side of the pan while pushing down on the other side and flexing the grill. With practice, this operation will become easy for cleaning. Place the pan on the assembly.

  • Page 36: Program Chart

    7. Installation Program Chart Figure 7AZ PNEG-250 Pan Feeders...
  • Page 37 7. Installation Figure 7BA PNEG-250 Pan Feeders...
  • Page 38 7. Installation Figure 7BB PNEG-250 Pan Feeders...
  • Page 39 7. Installation Figure 7BC PNEG-250 Pan Feeders...
  • Page 40 7. Installation Figure 7BD PNEG-250 Pan Feeders...
  • Page 41 7. Installation Figure 7BE PNEG-250 Pan Feeders...

  • Page 42: Drive Unit/Control Pan Assembly

    7. Installation Drive Unit/Control Pan Assembly 1. Unpack the drive unit and grilled control unit. 2. Connect the drive mount (Figure 7BG) or anchor plate (See Figure 7BH), depending on the model of the control pan, to the gearbox of the drive unit, (Figure 7BF) using the four (4) bolts provided with the control unit.
  • Page 43 7. Installation 4. If the pan assembly is not provided with the control pan, assemble the Hi-Lo grill onto the control pan. (See Figure 7BJ.) a. Take off drop tube. b. Place through grill. c. Replace drop tube onto control pan base.
  • Page 44 7. Installation 7. Wire the control pan to the drive unit motor. (See Figure 7BM.) a. Place cord into motor connection box. b. Tighten cord connector. c. Connect wires to motor leads, matching black to brown and blue to white. Figure 7BM 8.

  • Page 45: Control Pan Assembly

    Figure 7BP Control Pan Assembly Hi-Lo Center House Control Pan (All Clamp on Models) 1. For clamp-on style center house control pans, the outlet hole for the center house pan and two (2) holes in front of the center house pan must be enlarged.
  • Page 46 7. Installation 3. Attach the Hi-Lo grill (not included) onto the control pan. (See Figure 7BR.) a. Take off drop tube. b. Place through grill. c. Replace drop tube onto control pan base. Figure 7BR 4. Clamp the control pan to feed line.
  • Page 47 7. Installation Adjusting the Hi-Lo Micro Switch Control Pans (End and Center House) 1. Check switch and adjust if necessary. Switch should click with 1/4" of movement. (See Figure 7BT.) Figure 7BT 2. Assemble remainder of Hi-Lo pan. (See Figure 7BU.)
  • Page 48 7. Installation 3. Wire control pan to power source. (See Figure 7BV.) Lock out power before servicing. Figure 7BV Proximity Switch Sensor Adjustment All capacitive switches have a potentiometer which allows switch sensitivity to be adjusted for the best results. To establish the proper sensitivity for a particular set of target conditions, follow these procedures. 1.
  • Page 49 Hi-Lo End Control Pan Assembly with Spinner Motor The Hi-Lo end control pan has three (3) main sensing components: The PC board (inside the electrical box of the end control pan), the solid state relay (mounted on the back side of the PC board), and the spinner motor (located in the “throat”...
  • Page 50 Never remove the lid without first disconnecting and locking out the power. The Cumberland Hi-Lo control pan features a starting pulse on the spinning sensor motor (in the control pan feed level) that enhances operation. When feed is present, the spinning sensor motor applies a constant pressure against the feed with a spike of power every few seconds (the starting pulse).
  • Page 51 7. Installation Hi-Lo Center House Control Pan Wiring 1. Attach switch box assembly (supplied with center house pan) to lid of end control pan. 2. Run 20 gauge two (2) wire cord (not supplied) from the center house into the switch box.
  • Page 52 7. Installation 7. Match the four (4) wires on the new lid to the wires that you just disconnected in the electronics box. Match the male to female connections with the following colors: 20 Gauge black to 20 gauge black, 16 gauge red to 20 gauge red, 16 gauge blue to 20 gauge blue and 20 gauge yellow to 20 gauge red.
  • Page 53 7. Installation 9. To add a second control pan, run a wire from the second center house control pan to the switch box on the end control pan, as with the first center house control pan. (See Figure 7CF.) (NOTE: The switch box included in the second center house control pan is not used. Both center house control pans are wired into the same switch.) Figure 7CF 10.

  • Page 54: Auger Installation

    7. Installation Auger Installation Watch carefully for wire, tags, metal clips and especially for kinks and bends. If the auger is bent or kinked, it must be straightened prior to operation. Otherwise, excessive auger tube wear will result. 1. Remove the bearing cap, bearing and idler shaft from the boot. 2.
  • Page 55 7. Installation Use caution when releasing the tension on the auger. If the auger moves too quickly in any direction, it can injure the operator. 9. Mark the auger at the edge of the boot where the bearing mounts, as shown in Figure 7CI.
  • Page 56 7. Installation 13. Pull the auger out from the back of the hopper an additional 8" (20.3 cm), and clamp at that point with a pair of locking pliers. (See Figure 7CK.) 14. Allow the pliers to rest against the boot to hold the auger in place. Figure 7CK If the auger is allowed to spring back, the bearing race may crack.
  • Page 57 7. Installation 21. The auger may be lengthened by brazing two (2) sections of auger together. (See Figure 7CM.) 22. The ends to be brazed should be well filed and cleaned. Weld length should be 1/2" to 3/4" (13 mm to 19 mm). 23.

  • Page 58: Hopper Assembly

    The boot can be suspended by boot hangers for better support. To order boot hangers or to learn more about boot hangers, contact your Cumberland dealer. Use the bottom hole only on the top of the hanger brackets to bolt them together. The top hole is to be used to suspend the hopper with an “S-Hook”...

  • Page 59: 650 Lbs. Hopper Scale

    7. Installation 650 Lbs. Hopper Scale Refer to Figure 7CP as the scales are being assembled and installed. 1. Hang the 650# hopper scale assembly with four (4) drops from the main winch cable. 2. Using the cotter pins attached to the unloader, assemble the unloader extension to the top of the unloader.
  • Page 60 7. Installation Figure 7CQ PNEG-250 Pan Feeders...

  • Page 61: Anti-Roost Wire

    7. Installation Anti-Roost Wire 1. Double loop the anti-roost wire around the first insulator at the boot as shown in Figure 7CR. 2. Secure the anti-roost wire around the insulator with the cable clamp sleeves provided as shown in Figure 7CR.
  • Page 62 7. Installation The shocker wire is to be installed in 50' (15.24 m) increments maximum. 4. Install an anti-roost wire tension spring, as shown in Figure 7CT at the next insulator, the fifth (5 auger tube down. 5. Hook one end of the spring over the insulator of the next section of wire as shown in Figure 7CT.

  • Page 63: Hopper Level Control Switch

    7. Installation Hopper Level Control Switch Cumberland’s feed level control switches are designed to provide automatic control for the fill system on any hopper-fed feeding system. The switch should be mounted on the back (bearing) side of the feed hopper, using the provided mounting hardware. Mounting the switch as close as possible to the drop from the fill system will provide optimum operation.

  • Page 64: Winching

    Safe Winching Systems Cumberland strongly recommends the use of the correct winching system for the Pan Feeder. The winch must have the capacity to lift the weight of the Pan Feeder. If in doubt please contact Cumberland or your dealer.
  • Page 65 For metal frame installations, some support fabrication may be necessary in order to install pulleys at the recommended spacing. For additional information and recommendations, contact a Cumberland representative. 4. Ensure that the openings of the screw hooks point away from the direction of cable travel when the...
  • Page 66 7. Installation 7. For systems shorter than 360', extend the winch cable (3/16") the full length of the feeder line, stringing the cable through the cable hole on the winch drum. Temporarily attach the cable to the ceiling with nails, staples or some type of fastener. The winch cable does not pass through any pulleys.
  • Page 67 7. Installation 10. Thread the 1/8" (0.3175 cm) drop cable through each pulley and attach it to the 3/16" (0.47625 cm) winch cable about 6" (15 cm) from the pulley towards the winch with the 1/8" x 3/16" (0.3175 cm x 0.47625 cm) cable clamp sleeves. (See Figure 7DB on Page 66.) 11.
  • Page 68 7. Installation 13. Begin installing the drops at the winch and proceed to the end of the feeder line. 14. Clamp off the ends of the winch cable around a truss, on the ends of the feeder line. Use a cable clamp sleeve to clamp the drop cable to the winch cable.

  • Page 69: Power Winch Instructions

    7. Installation Power Winch Instructions Mounting Winch Assembly 1. Cut one length of 2 x 10 and one length of 2 x 4 long enough to span three (3) ceiling purlins. These will be used to support the winch assembly. 2.
  • Page 70 7. Installation 2. Attach one end of the cable loop to the “U-bolt” on the winch frame as shown in Figure 7DI. IT IS RECOMMENDED THAT LOOP BE DOUBLE CLAMPED TO “U-BOLT”. Figure 7DI 3. Thread the two (2) master pulleys on to the cable and then attach remaining end of loop to “U-bolt”. The master pulleys must be attached to the main line cable.
  • Page 71 7. Installation Controls Installation 1. Mount master control box to the wall or other adequate surface. Unit should be mounted as close to winch assembly as possible (not more than 15') only 20' of control cable is supplied. If control box needs to be mounted further away then control cable must be spliced.
  • Page 72 7. Installation 7. The drop cable nearest the winch assembly is to be installed and used as the control cable as shown in Figure 7DN. Install the control mounting channel to the ceiling using the two (2) clamps provided. Mount the clamps approximately 1' from each end of channel. The channel must be mounted with the open end down.
  • Page 73 7. Installation Primary Wiring ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN. System operates on 230V 1 phase power only. 230V Power must be supplied to main control box. NOTE: Ground wire must be supplied to overhead control box to provide proper grounding for winch motor.
  • Page 74 7. Installation Power Winch Operation Start with feeder in down position. 1. Flip DPDT toggle switch to up position. Push and hold in up push button until light is lit. Release up button. Feeder should now be in the up position ready to fill. 2.

  • Page 75: Chapter 8 Troubleshooting

    8. Troubleshooting Safety in Maintenance and Repairs Before starting any repairs or maintenance on the Pan Feeder System observe the following safety steps: 1. Isolate the whole of the system from the electricity supply by switching OFF the power isolator and locking it.
  • Page 76 8. Troubleshooting Problem Checks Corrective Action 2. Spinner control pan will not e. Check to see if the spinner motor spins, e. Replace the PC board. restart system when feed is but the feed line motor does not come called for. (continued) ON, and the green light does not come ON.

  • Page 77: Chapter 9 Parts List

    9. Parts List 1. Hi-Lo Pan Feeder (7098851 and 7101255) 2. PRO-1 Assembly 3. Hi-Lo End Control and Drive Mount (7100113) 4. Micro Switch Center House Control Pan (7101534) 5. Micro Switch End Control Pan (7101482) 6. 120 Lbs. Feed Hopper (7098232) 7.

  • Page 78: Hi-Lo Pan Feeder (7098851 And 7101255)

    9. Parts List Hi-Lo Pan Feeder (7098851 and 7101255) Hi-Lo Pan Feeder (7098851 and 7101255) Parts List Ref # Part # Description 7101255 Hi-Lo Feeder (8 Spoke) 7098851 Hi-Lo Feeder (14 Spoke) 7101254 Hi-Lo Grill (8 Spoke) 7098856 Hi-Lo Grill (14 Spoke)

  • Page 79: Pro-1 Assembly

    9. Parts List PRO-1 Assembly PRO-1 Assembly Parts List Ref # Part # Description 7101254 Hi-Lo Grill (8 Spoke) C2000215 Two-Piece Drop Tube C2000209 Drop Tube Extension C2000212 Locking Collar C2000210 Lower Drop Tube C2000211 Feed Level Adjustor 7098857 Pan, Hi-Lo...

  • Page 80: Hi-Lo End Control And Drive Mount (7100113)

    9. Parts List Hi-Lo End Control and Drive Mount (7100113) PNEG-250 Pan Feeders...
  • Page 81 9. Parts List Hi-Lo End Control and Drive Mount (7100113) Parts List Ref # Part # Description 7100113 Hi-Lo End Control Pan 7097341 Anti-Roost Guard 7100361 Lid Assembly S-7139 Screw, MS #10-24 x 3/8" HWHS ZN 7100318 Drive Mount 7100316...

  • Page 82: Micro Switch Center House Control Pan (7101534)

    9. Parts List Micro Switch Center House Control Pan (7101534) PNEG-250 Pan Feeders...
  • Page 83 9. Parts List Micro Switch Center House Control Pan (7101534) Parts List Ref # Part # Description Lbs. Kgs. 7101534 Micro Switch Center House Control Pan FLX-2689 Electrical Box Lid C2200025 Switch, 20A Micro AP-2289 Switch Bracket S-8298 Rivet 1/8" x 1" 7100348 Cord, 120"...

  • Page 84: Micro Switch End Control Pan (7101482)

    9. Parts List Micro Switch End Control Pan (7101482) PNEG-250 Pan Feeders...
  • Page 85 9. Parts List Micro Switch End Control Pan (7101482) Parts List Ref # Part # Description Lbs. Kgs. 7101482 Micro Switch End Control Pan 7093741 Anti-Roost Guard 7101493 Top Plate Assembly 7101349 Paddle Shield 7101347 Paddle Cover 7101346 Retainer Plate 7101348 Paddle Clip 7101351...

  • Page 86: Lbs. Feed Hopper (7098232)

    9. Parts List 120 Lbs. Feed Hopper (7098232) 120 Lbs. Feed Hopper (7098232) Parts List Ref # Part # Description 7098232 120 Lbs. Feed Hopper 7098023 Hopper Panel 7098230 Hanger 7098229 Brace S-4275 Bolt, HHTB 5/16"-18 x 3/4" ZN Grade 5 S-1147 Split Lock Washer 5/16"...

  • Page 87: Lbs. Feed Hopper (7098256)

    9. Parts List 200 Lbs. Feed Hopper (7098256) 200 Lbs. Feed Hopper (7098256) Parts List Ref # Part # Description 7098256 200 Lbs. Feed Hopper 7098246 Hopper Panel 7098230 Hanger 7098229 Brace S-4275 Bolt, HHTB 5/16"-18 x 3/4" ZN Grade 5 S-1147 Split Lock Washer 5/16"...

  • Page 88: Single Boot Assembly

    9. Parts List Single Boot Assembly Single Boot Assembly Parts List Ref # Part # Description 7098103 Single Poultry Boot 401906 U-Bolt #10-24 x 1-3/8" Hardened 401920 Clamp, Tube w/ Hardware f/ 1-3/4" (U-Bolt w/ Saddle) 404238 Iron Ball 3" Hollow 1-1/2# 7097345 Outlet/Inlet Tube 7097980...

  • Page 89: Double Boot Assembly

    9. Parts List Double Boot Assembly Double Boot Assembly Parts List Ref # Part # Description 7098104 Double Poultry Boot 401906 U-Bolt #10-24 x 1-3/8" Hardened 401920 Clamp, Tube w/ Hardware f/ 1-3/4" (U-Bolt w/ Saddle) 404238 Iron Ball 3" Hollow 1-1/2# 7097345 Outlet/Inlet Tube 7097980...

  • Page 90: Feed Level Control Switch (7051400)

    9. Parts List Feed Level Control Switch (7051400) PNEG-250 Pan Feeders...
  • Page 91 9. Parts List Feed Level Control Switch (7051400) Parts List Ref # Part # Description 7051400 Feed Level Control Switch 272800 Clamp Bracket 273000 Mounting Bracket Assembly 272900 Adjustment Guide 7051600 Back Panel Assembly 7051900 Front Panel Assembly 7052100 Switch and Paddle Assembly 401179 Paddle Cover S-6143...

  • Page 92: Flex-Flo Hopper Level Control Assembly

    9. Parts List Flex-Flo Hopper Level Control Assembly PNEG-250 Pan Feeders...
  • Page 93 9. Parts List Flex-Flo Hopper Level Control Assembly Parts List Ref # Part # Description FLX-4196 Body Assembly FLX-3939 Paddle Cover 7100099 Shroud Assembly FLX-3940 Paddle FLX-3980 Electrical Box Cover 1776 Auto Manual Push Button Switch FLX-4805 Paddle Retainer Assembly FH-1310 Connector, Cord Heyco #3231 Replaces: 006-1235-8 FH-1309...

  • Page 94: Flex-Flo Level Control Switch (Flx-3802)

    9. Parts List Flex-Flo Level Control Switch (FLX-3802) PNEG-250 Pan Feeders...
  • Page 95 9. Parts List Flex-Flo Level Control Switch (FLX-3802) Parts List Ref # Part # Description FLX-3802 Flex-Flo Feed Level Control Switch FLX-4018 8' 14-3 Male Cord Set FLX-3942 Shroud FLX-3939 Paddle Cover S-4334 #10-32 Hex Nut FLX-3940 Paddle FLX-3981 Mounting Bracket S-6674 Screw, MS 1/4"-20 x 1/2"...

  • Page 96: Winching And Miscellaneous Accessories

    9. Parts List Winching and Miscellaneous Accessories PNEG-250 Pan Feeders...
  • Page 97 9. Parts List Winching and Miscellaneous Accessories Parts List Ref # Part # Description 7081400 5' Hand Crank for Overhead Winch 7098291 8' Hand Crank for Overhead Winch 7081500 5' Electric Drill Crank for Overhead Winch 7098292 8' Electric Drill Crank for Overhead Winch 401254 “Flock Shock”...
  • Page 98 9. Parts List Winching and Miscellaneous Accessories (Continued) PNEG-250 Pan Feeders...
  • Page 99 9. Parts List Winching and Miscellaneous Accessories Parts List Ref # Part # Description 7081400 5' Hand Crank for Overhead Winch 7098291 8' Hand Crank for Overhead Winch 7081500 5' Electric Drill Crank for Overhead Winch 7098292 8' Electric Drill Crank for Overhead Winch 401254 “Flock Shock”...

  • Page 100: Ceiling Unit Parts

    9. Parts List Ceiling Unit Parts Ceiling Unit Parts List Ref # Part # Description 7097537 Control Channel 7097202 Micro Switch 7097536 Non-metallic Control Box 7097538 Switch Bracket 7097540 Channel Mounting Bracket 7097541 Control Box Mounting Bracket 7097554 3 PDT Gen Purp Relay 7097555 Relay Base 7097529...

  • Page 101: Main Control Parts

    9. Parts List Main Control Parts Main Control Parts List Ref # Part # Description 1775 Switch, ON-OFF-OFF, SPDT, 3 Position 7097460 8 Pole Terminal Switch 7097476 250V Red Light 7097536 Non-metallic Control Box 7097542 Control Box Mount Plate 7097641 Main Control Box Plate E160-1137 Ground Plate Assembly...

  • Page 102: Winch Assembly Parts

    9. Parts List Winch Assembly Parts PNEG-250 Pan Feeders...
  • Page 103 9. Parts List Winch Assembly Parts List Ref # Part # Description 404008 Winch Gearbox 7097544 Motor Mount Support 7097545 Motor Mount 7097580 Cable Drum 7097581 Winch Bracket 7097582 Motor Adjustment Bracket 7097583 Belt Guard 7097584 Drive Sheave 16-0027 Driven Sheave 7097586 “A”...

  • Page 104: Lbs. Hopper Scale Assembly (7100751)

    9. Parts List 650 Lbs. Hopper Scale Assembly (7100751) 650 Lbs. Hopper Scale Assembly (7100751) Parts List Ref # Part # Description C2000297 650 Lbs. Hopper Scale Sub-Assembly 7100655 Hopper Scale Hanger 300, 400, 550# 7100654 Hopper Scale Hanger 120, 200# 7100484 Hopper, Scale GS3000 PNEG-250 Pan Feeders...

  • Page 105: Lbs. Hopper Scale Sub-Assembly (C2000297)

    9. Parts List 650 Lbs. Hopper Scale Sub-Assembly (C2000297) 650 Lbs. Hopper Scale Sub-Assembly (C2000297) Parts List Ref # Part # Description 7100652 Frame Side 7100651 Frame Front 7101393 Scale Beam Stop Bracket 7100650 Bearing Bracket E170-A1007 Switch Box S-4275 Bolt, HHTB 5/16"-18 x 3/4"...

  • Page 106: Switch Box (E170-A1007)

    9. Parts List Switch Box (E170-A1007) PNEG-250 Pan Feeders...
  • Page 107 9. Parts List Switch Box (E170-A1007) Parts List Ref # Part # Description E171-A1018 Drilled Switch Box 7097426 Switch, Momentary C2000325 Back Plate, 4 x 6 Control Box 7099479 Switch Low Torque E171-A1032 Switch Wire FLX-4193 Relay, Power 220V FH-1310 Connector, Cord Heyco #3231 Replaces: 006-1235-8 FH-1309 Lock Nut 1/2"...
  • Page 108 10. Wiring Diagram Rooster/Power Winch Wiring Diagram PNEG-250 Pan Feeders...
  • Page 109 Lifetime 5 to 7 years - end-user pays 50% Feeder System Pan Assemblies 5 Years ** 7 to 10 years - end-user pays 75% Cumberland Feed Tubes (1-3/4" and 2.00") 10 Years * ** Warranty prorated from list price: Feeding/Watering...
  • Page 110 This equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com...

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