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Summary of Contents for Cumberland Integra Feed-Link
- Page 1 INTEGRATED MANAGEMENT SYSTEM Enter Integra Feed-Link Installation and Operation Manual PNEG-1323NT Version: 4.0 Date: 07-20-18 PNEG-1323NT...
- Page 2 All information, illustrations, photos, and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-1323NT Integra Feed-Link...
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Page 3: Table Of Contents
Stand Alone Remote Mounted Display Units ..................21 Junction Box ............................21 Junction Cable to Inside Mounted Display Unit ..................22 Chapter 7 Display Unit Calibration and Setup ....................23 Features ...............................23 Display Unit Setup ..........................24 Troubleshooting Display Unit .......................27 Chapter 8 Warranty ..............................29 PNEG-1323NT Integra Feed-Link... -
Page 4: Chapter 1 Getting Started
Tools that can be used during installation may include: 1. Drill 2. Crescent wrench 3. Reciprocating saw 4. Wire cutters 5. Jack lift 6. Impact or ratchet 7. Wire ties NOTE: Follow all operating and safety guidelines that were provided with the tools. PNEG-1323NT Integra Feed-Link... -
Page 5: Chapter 2 Safety
When necessary, you must consider the installation location relative to electrical, fuel and water utilities. Personnel operating or working around equipment must read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment. ST-0001-3 PNEG-1323NT Integra Feed-Link... -
Page 6: Cautionary Symbol Definitions
This symbol is used to address practices not related to NOTICE personal injury. This symbol indicates a general hazard. This symbol indicates a prohibited activity. This symbol indicates a mandatory action. ST-0005-2 PNEG-1323NT Integra Feed-Link... -
Page 7: Safety Cautions
Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction. • If you do not understand any part of this manual or need assistance, contact your dealer. ST-0002-1 PNEG-1323NT Integra Feed-Link... - Page 8 (National Electrical Code for the US, Canadian ElectricCode, or EN60204 along with applicable European Directives for Europe). • Lock-out power source before making adjustments, cleaning,or maintaining equipment. • Make sure all equipment is properly grounded. ST-0027-4 PNEG-1323NT Integra Feed-Link...
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Page 9: Safety Sign-Off Sheet
Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name ST-0007 PNEG-1323NT Integra Feed-Link... -
Page 10: Chapter 3 Part Identification
3. Part Identification Figure 3A Display Unit (INT-4807) Figure 3C Junction Box (INT-2100330) Figure 3B Display Unit Lid Board (INT-4813) Figure 3D Display Unit Base Board (INT-4814) Figure 3E Bin Leg Mounting Bracket (for display unit) (INT-4812) PNEG-1323NT Integra Feed-Link... - Page 11 Figure 3G 25' of 10 Wire Cable for Junction Boxes (INT-4818-25) 50' of 10 Wire Cable for Junction Boxes (INT-4818-50) 75' of 10 Wire Cable for Junction Boxes (INT-4818-75) 100' of 10 Wire Cable for Junction Boxes (INT-4818-100) PNEG-1323NT Integra Feed-Link...
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Page 12: Chapter 4 Load Cell Installation
Side bolts 9/16" wrench Impact wrench Figure 4B Remove leg anchor base plate side bolts using impact wrench and wrench. Bin leg Anchor base plate Figure 4C All bolts, nuts and washers removed from anchor base plate. PNEG-1323NT Integra Feed-Link... -
Page 13: Raising The Bin
Lifting a bin with feed in it can result in damage to the bin and potential personal injury. 4 x 4 Spanner board Figure 4D Jacking Up the Bin Lifted bin leg Anchor base plate Figure 4E Lift Bin about 4" PNEG-1323NT Integra Feed-Link... -
Page 14: Installing The Load Cell Base
Figure 4F Cut anchor bolt so it sticks up less than 1-1/4" from foundation. Bin leg Load cell base Figure 4G Slide Cell Base Under Leg Wrench Load cell base Figure 4H Leave anchor bolt loose until assembly is complete. PNEG-1323NT Integra Feed-Link... -
Page 15: Install Load Cell And Attach To Bin Leg
(hole above slot) fastening to leg using bolts, washers and nuts included. 6. Tighten nut on anchor bolt. Drill bin leg through top hole of bracket Figure 4J Drill top hole through bin leg, using top bracket as a guide. PNEG-1323NT Integra Feed-Link... -
Page 16: Running Load Cell Cables
Hole in leg Load cell Wire tie cable Run wire tie through holes in Figure 4L bin legs to attach cable to legs Wire Bin boot Cross brace Run wires around the boot of the bin Figure 4M PNEG-1323NT Integra Feed-Link... -
Page 17: Chapter 5 Installing Stand Alone Display Units
3/8" x 1-1/2" while display unit cover is OFF. HHCS Bolt Bracket Figure 5B Close-Up of Bin Mount Bracket on Leg Bracket Display unit INTEGRATED MANAGEMENT SYSTEM Enter Figure 5C Display Mounted Outside on Bin Leg PNEG-1323NT Integra Feed-Link... -
Page 18: Installing Stand Alone Bin Mounted Display Units
Load cell 1 signal (White) 2 power (Red) Load cell 2 signal (White) Load cell 3 power (Red) Load cell 1 and 2 ground (Black) Terminal strips Load cell 3 ground (Black) Figure 5F Load Cell Connections to Display Box PNEG-1323NT Integra Feed-Link... - Page 19 5. Installing Stand Alone Display Units Installing Stand Alone Bin Mounted Display Units (Continued) Figure 5G PNEG-1323NT Integra Feed-Link...
- Page 20 Close display box lid and fasten using supplied hardware. Figure 5I A) Close-Up of 110V Jumper Setting. B) Close-Up of 220V Jumper Setting. Line 1 (line) Earth (ground) Line 2 (neutral) Figure 5J Power Connections PNEG-1323NT Integra Feed-Link...
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Page 21: Chapter 6 Stand Alone Remote Mounted Display Units
(-) side of that same terminal. The rest of the wires connect to the top terminal of the display unit starting with the purple wire on the left for LC1 and working back through the colors for all eight (8) LC wires. (See Figure 6A on Page 22.) PNEG-1323NT Integra Feed-Link... -
Page 22: Junction Cable To Inside Mounted Display Unit
6. Stand Alone Remote Mounted Display Units Junction Cable to Inside Mounted Display Unit Always make sure all power is disconnected and locked out while any electrical work is being performed. Figure 6A Display Unit and Junction Box Wiring Diagram PNEG-1323NT Integra Feed-Link... -
Page 23: Chapter 7 Display Unit Calibration And Setup
In addition, the Bin node ID: unit can be hooked up to a RS485 network with up (Between 1 and 50) to 50 other bins. Bin node name: (Actual bin description. Alpha numeric characters.) PNEG-1323NT Integra Feed-Link... -
Page 24: Display Unit Setup
3. Once the desired units are selected, press the ENTER button to save the selection. The display will return to the normal display once ENTER was selected. (See Figure 7D.) Figure 7D Units Display Screen PNEG-1323NT Integra Feed-Link... - Page 25 (See Figure 7F.) The last procedure to perform to properly initialize the display unit is to perform a calibration when the bin is full. (See Full Bin Calibration on Page 26.) PNEG-1323NT Integra Feed-Link...
- Page 26 CAL button will leave this mode and return to the normal display. 5. Possible error messages: a. “Perform: FullBin” b. “FullBin: Add Feed” c. “FullBin: Dec Feed” d. “FullBin: Do Empty” e. “FullBin: No Cells” f. “Perform Empty” PNEG-1323NT Integra Feed-Link...
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Page 27: Troubleshooting Display Unit
NOW: With the black meter probe on white load cell wire and the red meter probe on the red load cell wire the meter should display around 3K Ohms or greater. If no reading or very low reading = BAD CELL. PNEG-1323NT Integra Feed-Link... - Page 28 NOTE: Check the bolts with a blank display for this power/ground short. “Perform Empty” An empty bin calibration has not been done yet. This error message will scroll between it, weight display and load cell error messages. PNEG-1323NT Integra Feed-Link...
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Page 29: Chapter 8 Warranty
GSI. Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the location and installation of products manufactured or sold by GSI. 9101239_1_CR_rev8.DOC (revised January 2014) PNEG-1323NT Integra Feed-Link... - Page 30 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com AP and Cumberland are a part of GSI, a worldwide brand of AGCO Corporation. Copyright © 2018 by The GSI Group, LLC Printed in the USA CN-337716...
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