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TrailMaster
Challenger4 300(X)
Set up instruction
Version: 1.0
2020/05/05
This set up instruction is prepared for authorized or trained mechanic only! This instruction will introduce the set-
up of Challenger4 300X step by step to ensure a correct assembly, however all information in this instruction is
for reference only! Before assembly, please make sure you have proper tools and knowledge to do it!
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Summary of Contents for TrailMaster Challenger4 300
- Page 1 TrailMaster Challenger4 300(X) Set up instruction Version: 1.0 2020/05/05 This set up instruction is prepared for authorized or trained mechanic only! This instruction will introduce the set- up of Challenger4 300X step by step to ensure a correct assembly, however all information in this instruction is...
- Page 2 Challenger4 300(X) Set up instruction Check the components after opening the box. Pic.1...
- Page 3 Challenger4 300(X) Set up instruction Assembly 2.1 Assemble the front shocks: Assemble the front shocks to lower suspension arm, use 37-44NM torque to fix the shocks attached the frame. (Note: 1NM = 0.74 lb ft) 2.2 Assemble the rear shocks: Assemble the rear shocks to rear swing arm;...
- Page 4 Challenger4 300(X) Set up instruction 2.3 Assemble the front plastic fender. Tighten all bolts and nuts of the front plastic fender to attach to the main hood. Connect the head light and turn light wires to the main wire harness (for left and right side)
- Page 5 2.4 Assemble the metal bumper. (Note: this is only for Challenger4 300X) 2.5 Assemble the front and rear wheels: screw the tire nuts tightly with torque 37-44NM, then cover the hub cover. (note: Picture is for Challenger4 300X which has the aluminum rims, the Challenger4 300 has steel rims)
- Page 6 Challenger4 300(X) Set up instruction...
- Page 7 Challenger4 300(X) Set up instruction 2.6 Assemble the steering wheel 2.7 Assemble the top roll cages: front piece—rear piece--- side pieces, meanwhile install the side mirror brackets (Note: the side mirror is only for Challenger4 300X)
- Page 8 Challenger4 300(X) Set up instruction...
- Page 9 Challenger4 300(X) Set up instruction 2.8 Install the 4 seats and the 2 row bar: Insert the seat back into the mount holes of seats frame. And install the 2 row bar.
- Page 10 Challenger4 300(X) Set up instruction 2.9 Install the seatbelts: Install the seatbelts onto the seat belt mounting brackets...
- Page 11 Challenger4 300(X) Set up instruction 2.10 Assemble canopy top: Put on the canopy top.
- Page 12 Challenger4 300(X) Set up instruction 2.11 Install the battery, battery cover: put the battery liquid into the battery body, close the battery cover. Put the cushion plate into the battery mount box. Connect the battery wires to the battery poles “+ to +;...
- Page 13 Challenger4 300(X) Set up instruction 2.12 Assemble the windshield: (note: this is only for Challenger4 300X)
- Page 14 Challenger4 300(X) Set up instruction 2.13 Assemble the LED light bar: (note: this is only for Challenger4 300X), assemble the LED light bar and connect the light bar wire to main wire harness, the plug is under dash on passenger side.
- Page 15 2.14 Assemble the side mirrors: (note: this is only for Challenger4 300X) Before driving please read the user manual of TrailMaster Challenger4 300(X) carefully, you will be given with important safety information and advices. Thanks a lot for choosing TrailMaster Challenger4 300(X) carefully, For more other products...
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