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. c o m o s o . c o m Linear axis Type ELM 23-37 Assembly and operating manual 01/ELM/en/2011-07-25/MF-CW...
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Translation of the original manual Dear Customer, Congratulations on choosing a SCHUNK product. By choosing SCHUNK, you have opted for the highest precision, premium quality and optimum service. You are going to increase the process reliability of your production and achieve best machining results –...
w w w . c o m o s o . c o m Table of contents Table of contents About this manual ....................5 Purpose/validity ..................5 Target groups ..................... 5 Applicable documents ................5 Symbols in this manual ................6 Basic safetyinstructions ..................
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w w w . c o m o s o . c o m Table of contents Assembly and settings ..................18 Mechanical connection ................18 Air connections ..................20 Electrical connection ................20 Assembly of position measuring system WSM ......... 21 Mounting of weight compensation GA ............
w w w . c o m o s o . c o m About this manual About this manual Purpose/validity This manual forms part of the module and describes the safe and proper use during all phases of operation. This manual is valid only for the module specified on the front page.
w w w . c o m o s o . c o m About this manual Symbols in this manual To give you quick access to information, the following sym- bols will be used in this guide: Symbol Meaning Dangers for persons.
Ensure that the environment is free of ferromagnetic particles or chips. Strong magnetic fields can impair the function of the module. If the product is to be used in strong magnetic fields, contact your SCHUNK partner (see Chapter 12 page 39). 01/ELM/en/2011-07-25/MF-CW...
2.3.2 Drive controller requirements The module must be electrically connected to a drive controller approved by SCHUNK which in turn is connected to the mains power supply by means of a power supply unit. The drive controller and power supply units may only be connected to a mains power supply which conforms to the requirements of the controller.
Basic safetyinstructions 2.3.3 Design changes, additions or modifications Without the permission of SCHUNK it is forbidden to make any changes, additions or modifications to the module which could affect the safe operation of the module. In case of unauthorized modifications the manufacturer will accept no liability for the product.
Danger of injury due to power outage! Modules can continue to move automatically in case of a power outage. Secure the end positions of the module with SCHUNK shock absorbers. Danger of injury due to unexpected / dangerous movements of the machine/system! ...
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w w w . c o m o s o . c o m Basic safetyinstructions Danger of injury / damage due to electric voltages, currents and magnetic fields! The module and the corresponding drive controller are op- erated with voltages higher than 42 V. The secondary components integrated in the module are high-power permanent magnets! ...
w w w . c o m o s o . c o m Warranty Warranty The warranty is valid for a period of 24 months starting with the date of delivery from the factory, under the following conditions: • Intended use in single-shift operations •...
Cables must be designed for the module and the drive con- troller used. For design, exact type designations and order numbers, consult your SCHUNK contact person (see Chapter 12 page 39) Drive controller The drive controller must be designed for the module and the application.
. c o m o s o . c o m Accessories Position measuring systems To increase positioning accuracy Consult your SCHUNK contact person (see Chapter 12 page 39) Designation Type / ID Position measuring system for...
w w w . c o m o s o . c o m Accessories Anti-fall device The module is optionally available with an anti-fall device for preventing mechanical damage in case of malfunctions. Designation Type / ID Anti-fall device for ELM 23-70 ASP-E 23-070 / 0314350 Anti-fall device for ELM 37-160 ASP-E 37-160 / 0314351...
** with use of fan cooling (Chapter 5.8 page 15 or SCHUNK contact person Chapter 12 page 39) *** more exact positioning through accessory position measuring system (Chapter 0 page 14 or SCHUNK contact person Chapter 12 page 39) 01/ELM/en/2011-07-25/MF-CW...
w w w . c o m o s o . c o m Technical data Option with anti-fall device (deviating data) ELM 23-H70- ELM 37-H160- ELM 37-H260- Dead weight [kg] 1.61 5.25 5.83 Minimum release pressure [bar] 3 Static holding force [N] Max.
w w w . c o m o s o . c o m Assembly and settings Assembly and settings Mechanical connection WARNING Danger of injury due to unexpected movements of the machine/system! Switch off energy supply. The values refer to the entire bolting surface. Check levelness of the bolting surface Edge length [mm]...
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w w w . c o m o s o . c o m Assembly and settings Fig. 2 Connection geometries for ELM 37 ELM 23 ELM 37 M5 / 7 M5 / 10 B [mm] Ø5F7 / 7 Ø5F7 / 3 C [mm] Ø3F7 Ø5F7...
Tab.16 Connection geometry for air connection Electrical connection WARNING Danger of injury due to unexpected movements of the machine/system! Switch off energy supply. Use the specified cable sets and controllers. Consult your SCHUNK contact person if necessary (see Chapter 12 page 39). 01/ELM/en/2011-07-25/MF-CW...
w w w . c o m o s o . c o m Assembly and settings Assembly of position measuring system WSM The position measuring system is delivered in disassembled state and must be assembled as described in Fig. 4: Fig.
w w w . c o m o s o . c o m Assembly and settings Mounting of weight compensation GA 7.5.1 Weight compensation GA 23 Fig. 5 Mounting of weight compensation GA 23 Designation GA 23 Air connection Tab.
w w w . c o m o s o . c o m Assembly and settings 7.5.2 Weight compensation GA 37 Fig. 6 Mounting of weight compensation GA 37 Designation GA 37 Air connection Tab. 19 Air connection for weight compensation GA 37 Mounting weight 1.
w w w . c o m o s o . c o m Assembly and settings Mounting of shock absorbers SD Fig. 7 Mounting of shock absorbers Designation ELM 23 ELM 37 Shock absorber SD 23 SD 37 Tab. 20 Mounting of shock absorbers Mounting of shock 1.
w w w . c o m o s o . c o m Assembly and settings Mounting of anti-fall device ASP Fig. 8 Mounting of anti-fall device Designation ASP 23 ASP 37 Air connection Tab. 21Air connection for anti-fall device Mounting of anti-fall 1.
w w w . c o m o s o . c o m Assembly and settings Mounting of fan cooling MK Fig. 9 Mounting of fan cooling Designation MK 23 MK 37 (01) Spacer 5mm (03) Compact fan (04) Protective grid (06) Mounting screw DIN...
w w w . c o m o s o . c o m Assembly and settings Mounting of cover MA Fig. 10 Mounting of cover Mounting of cover 1. Mount cover (01) on the slide using mounting screws (05) and spacers (02). 2.
Chapter 9.2 page 32 and 9.3, page 33). Check levelness of bolting surface (see Bolting surface is not sufficiently level Chapter 7.1 page 18). Send module to SCHUNK with a repair Components loose, e.g. due to over- order (recommended) or dismantle load module and inspect (see Chapter 9.4,...
Wrong cable, controller or power sup- components or components recommended ply unit was used by SCHUNK with the correct specification were used (see also Chapter 5.1 - 5.3 page 13 ff.). Consult your SCHUNK contact person (see Chapter 12 page 39) Tab.25...
The module is not designed for the re- quirements Check technical specifications (see Chapter 6 page 16) Use the accessory position measuring system (see Chapter 0 page 14) and consult your SCHUNK contact person (see Chapter 12 page 39), if necessary Tab.28 01/ELM/en/2011-07-25/MF-CW...
w w w . c o m o s o . c o m Maintenance and care Maintenance and care IMPORTANT The following recommendations apply if the unit is operated as intended in compliance with the specified operating parameters, operating conditions and settings.
w w w . c o m o s o . c o m Maintenance and care Lubricants / lubrication points (basic lubrica- tion) We recommend the lubricants listed here. Equivalent lubri- cants can also be used. Lubrication point Lubricant •...
w w w . c o m o s o . c o m Maintenance and care Removing and cleaning rotor WARNING Danger of injury due to unexpected movements of the machine/system! Switch off energy supply. Fig. 12 Removing rotor Removing and 1.
In case of damage and malfunctions, we recommend sending the module to the factory for repair. In case of unauthorized disassembly/assembly of the module, the SCHUNK warranty and guarantee will be voided. Disassembly and assembly in accordance with the assembly drawing in Chapter 10 page 35 ff.
Translation of original EC declaration of incorporation Translation of original EC declaration of incorporation In terms of the EC Machinery Directive 2006/42/EC, annex II B Manufacturer/ SCHUNK GmbH & Co. KG. distributor Spann- und Greiftechnik Bahnhofstr. 106 – 134 74348 Lauffen/Neckar, Germany...
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w w w . c o m o s o . c o m Translation of original EC declaration of incorporation 01/ELM/en/2011-07-25/MF-CW...
. c o m o s o . c o m Contact Contact GERMANY – HEAD OFFICE CANADA DENMARK HUNGARY SCHUNK GmbH & Co. KG SCHUNK Intec Corp. SCHUNK Intec A/S SCHUNK Intec Kft. Spann- und Greiftechnik 190 Britannia Road East, Storhaven 7 Széchenyi út.
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Fax +82-31-7376142 www.ch.schunk.com info@kr.schunk.com www.kr.schunk.com MEXICO, VENEZUELA RUSSIA SPAIN, PORTUGAL TURKEY SCHUNK Intec S.A. de C.V. OOO SCHUNK Intec SCHUNK Intec S.L.U. SCHUNK Intec Bağlama Sistemleri ve Calle Pirineos # 513 Nave 6 ul. Samojlovoj, 5, lit. C Foneria, 27 Otomasyon San.
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