Woodward EGCP-2 to easYgen-3200XT Instruction Manual
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Woodward EGCP-2 to easYgen-3200XT Instruction Manual

Conversion kit
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Product Manual 35070
(Revision A, 08/9/17)
Original Instructions
EGCP-2 to easYgen-3200XT Conversion Kit
Instruction Manual

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Summary of Contents for Woodward EGCP-2 to easYgen-3200XT

  • Page 1 Product Manual 35070 (Revision A, 08/9/17) Original Instructions EGCP-2 to easYgen-3200XT Conversion Kit Instruction Manual...
  • Page 2 Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is believed to be correct and reliable. However, no responsibility is assumed by Woodward unless otherwise expressly undertaken.

  • Page 3: Table Of Contents

    Contacting Woodward’s Support Organization ............ 19 Technical Assistance ................... 20 Illustrations and Tables Figure 1-1. Completed EGCP-2 to easYgen-3200XT Conversion Kit (front side) . 5 Figure 1-2. Completed EGCP-2 to easYgen-3200XT Conversion Kit (back side) 5 Figure 1-3. Sheet Metal Plate Dimensions ............6 Figure 1-4.

  • Page 4: Warnings And Notices

    Start-up On- and off-highway Mobile Applications: Unless Woodward's control functions as the supervisory control, customer should install a system totally independent of the prime mover control system that...

  • Page 5: Electrostatic Discharge Awareness

    Do not touch the components or conductors on a printed circuit board with your hands or with conductive devices. To prevent damage to electronic components caused by improper handling, read and observe the precautions in Woodward manual 82715 , Guide for Handling and Protection of Electronic Controls, Printed Circuit Boards, and Modules.

  • Page 6: Chapter 1. General Information

    37442 – Load Share Gateway (LSG) EGCP-2 to easYgen-3200XT Conversion Kit Description The EGCP-2 to easYgen-3200XT Conversion Kit was designed at Woodward, but is not manufactured by Woodward. It was designed to be manufactured by the Woodward Channel Partner’s. This manual can help create this product.

  • Page 7: Figure 1-1. Completed Egcp-2 To Easygen-3200Xt Conversion Kit (Front Side)

    Manual 35070A EGCP-2 to easYgen-3200XT Conversion Kit Figure 1-1. Completed EGCP-2 to easYgen-3200XT Conversion Kit (front side) Figure 1-2. Completed EGCP-2 to easYgen-3200XT Conversion Kit (back side) Woodward...

  • Page 8: Figure 1-3. Sheet Metal Plate Dimensions

    Manual 35070A EGCP-2 to easYgen-3200XT Conversion Kit Figure 1-3. Sheet Metal Plate Dimensions Woodward...

  • Page 9: Figure 1-4. Bracket Sheet Metal Dimensions

    Manual 35070A EGCP-2 to easYgen-3200XT Conversion Kit Figure 1-4. Bracket Sheet Metal Dimensions Woodward...

  • Page 10: Chapter 2. Mounting & Wiring

    Mounting The EGCP-2 to easYgen-3200XT conversion kit will mount approximately 3.3” tall. The original EGCP-2 is 2.1” tall. Verify that the conversion kit will mount properly with no obstructions. See Figure 2-2 dimensions. External Wiring The replacement kit will mount directly in the same mounting holes as the original EGCP-2.

  • Page 11: Figure 2-2. Mounting Hole Pattern And Dimensions Of The Egcp-2

    Manual 35070A EGCP-2 to easYgen-3200XT Conversion Kit Figure 2-2. Mounting Hole Pattern and Dimensions of the EGCP-2 Woodward...

  • Page 12: Figure 2-3. Original Ct Input Connections

    Manual 35070A EGCP-2 to easYgen-3200XT Conversion Kit Figure 2-3. Original CT Input Connections Figure 2-4. New CT Input Connections Woodward...

  • Page 13: Internal Wiring

    CT’s. Internal Wiring Figure 2-5 below shows the wiring configuration of the EGCP-2 to easYgen-3200XT conversion kit. The wiring shown is from the EGCP-2 terminal blocks to the easYgen-3200XT terminal blocks. When performing the internal wiring, proper wiring considerations must be practiced.
  • Page 14 Manual 35070A EGCP-2 to easYgen-3200XT Conversion Kit Woodward...
  • Page 15 Manual 35070A EGCP-2 to easYgen-3200XT Conversion Kit Wiring Configuration of EGCP-2 to easYgen-3200XT Conversion Kit (cont’d.) Woodward...

  • Page 16: Figure 2-5. Egcp-2 To Easygen 3200 Xt Wiring

    Manual 35070A EGCP-2 to easYgen-3200XT Conversion Kit Wiring Configuration of EGCP-2 to easYgen-3200XT Conversion Kit (cont’d.) Figure 2-5. EGCP-2 to easYgen 3200 XT Wiring Woodward...

  • Page 17: Chapter 3. Installation And Setup

    Manual 35070A EGCP-2 to easYgen-3200XT Conversion Kit Chapter 3. Installation and Setup Communications The original EGCP-2 system utilized serial RS-485 communications for the inter-control communications. The easYgen-3200XT utilizes Ethernet technology or CAN bus for load sharing and all of the communications between devices or it can also utilize CAN bus protocol.

  • Page 18: Figure 3-2. One Line Diagram With A Network Switch Example

    Manual 35070A EGCP-2 to easYgen-3200XT Conversion Kit Figure 3-2. One Line Diagram with a Network Switch Example Woodward...

  • Page 19: Chapter 4. Product Support And Service Options

     An Authorized Independent Service Facility (AISF) provides authorized service that includes repairs, repair parts, and warranty service on Woodward's behalf. Service (not new unit sales) is an AISF's primary mission.  A Recognized Engine Retrofitter (RER) is an independent company that does retrofits and...

  • Page 20: Returning Equipment For Repair

    To prevent damage to electronic components caused by improper handling, read and observe the precautions in Woodward manual 82715, Guide for Handling and Protection of Electronic Controls, Printed Circuit Boards, and Modules.

  • Page 21: Engineering Services

    Field Service engineering on-site support is available, depending on the product and location, from one of our Full-Service Distributors. The field engineers are experienced both on Woodward products as well as on much of the non-Woodward equipment with which our products interface.

  • Page 22: Technical Assistance

    EGCP-2 to easYgen-3200XT Conversion Kit Technical Assistance If you need to contact technical assistance, you will need to provide the following information. Please write it down here before contacting the Engine OEM, the Packager, a Woodward Business Partner, or the Woodward factory: General...
  • Page 23 Manual 35070A EGCP-2 to easYgen-3200XT Conversion Kit THIS PAGE INTENTIONALLY LEFT BLANK Woodward...
  • Page 24 Email and Website—www.woodward.com Woodward has company-owned plants, subsidiaries, and branches, as well as authorized distributors and other authorized service and sales facilities throughout the world. Complete address / phone / fax / email information for all locations is available on our website.

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