cashco 764P Nstallation, Operation & Maintenance Manual

Pneumatic pressure controllers

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I. DESCRIPTION AND SCOPE
The Model 764P is a pressure controller used for sensing static pressure, and outputting a pneumatic signal
pro por tion al to the deviation from the setpoint.
The Model 764PD is a differential pressure controller used for sensing two static pressures ("HIGH" and "LOW"),
and outputting a pneumatic signal proportional to the deviation from the setpoint.
With proper materials selection, the units are suitable for gaseous, liquid or steam service. Refer to Tech ni cal Bulletin
764P-TB for design con di tions and selection rec om men da tions.
Use of oxygen gas as the IAS for a 764P or 764PD is outside the scope of this IOM, and is considered "special
construction".
Abbreviations Utilized:
CCW – Counter Clockwise
CW –
Clockwise
DIR – Direct
EXH – Exhaust
IAS –
Instrument Air Supply
II. INSTALLATION
1. A block valve of the globe/needle type should
be installed at the location of the pressure
tapping. Ball, butterfly or gate valves are not
rec om mend ed.
2. Recommended sensing tap pipe size is 1/2"
(DN15).
3. Location of pressure sensing tap should be
in a zone not subject to flow disturbances.
Rec om mend a min i mum of 10 pipe diameters
upstream and 10 pipe diameters down stream
from any elbow, tee, valve, etc. that disturbs flow.
4. A pressure gauge is recommended at the location
of each tapping. Differential pressure designs
may in cor po rate a differential pressure gauge.
5. A pigtail siphon is required for hot condensing
fluids, such as steam, to assure a liquid trap at
the controller. The siphon should be installed
as near to the pressure connection(s) on the
controller's diaphragm hous ing as practical.
INSTALLATION, OPERATION & MAINTENANCE MANUAL (IOM)
MODEL 764P & 764PD
PNEUMATIC PRESSURE CONTROLLERS
SECTION I
P1 –
Inlet Pressure
P2 –
Outlet Pressure
PB –
Proportional Band
PC –
Pressure Controller
PCV – Pres sure Control Valve
PI –
Pres sure Indicator
SECTION II
P/P –
REV – Rev o lu tion or Re verse
SIG –
SRV – Safe ty Relief Valve
TR –
V –
IAS @
60-100
Airset
psig
Supply
Port "B"
MODEL
764P
PC
Port "A"
Supply @
P1
EXH
SIG
LOAD
Supply
TR
Blowdown - Drain
(Shaded portion for steam/condensate systems)
Figure 1: Recommended Piping Schematic for Pres sure
Reducing Control Valve with Positioner
IOM-764P / PD
Pneu mat ic-to-Pneu mat ic
Sig nal
Con den sate Trap
Vent
SRV
PI
Pigtail
Siphon
REV
PROCESS
"Output"
PCV
P/P
DIR
Bypass
V
TR
Blowdown - Drain
02-20
Outlet
@ P2

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Summary of Contents for cashco 764P

  • Page 1 With proper materials selection, the units are suitable for gaseous, liquid or steam service. Refer to Tech ni cal Bulletin 764P-TB for design con di tions and selection rec om men da tions. Use of oxygen gas as the IAS for a 764P or 764PD is outside the scope of this IOM, and is considered “special construction”.
  • Page 2 Option -23. (This is the method utilized when the 764P/ PD is spec i fied to be mounted to a control valve ac tu a tor.)
  • Page 3 12. Connect piping/tubing per Tables 1 and 2. Increase in pressure CCW = + Pres ATC-FO decreases output 13. 764P/PD’s can operate with a lubricated, non- (DIRECT) signal. dried air supply. However, good practice and other Valve "fails open". system com po nents (airsets, relays, etc.) dictate...
  • Page 4: Principle Of Operation

    2. The sensing diaphragm in the 764P and 764PD has a high spring rate and any change in the sensed pressure produces a minute diaphragm movement which strokes the sensor plate.
  • Page 5: Maintenance

    When removing the tubing, put a tag on the tubing which port, “A” 1. If diaphragm (12) has cracked and leaked, or “B”, was utilized. com plete unit must be overhauled including the pneumatic circuit portion. IOM-764P / PD...
  • Page 6 (2). Check the two dimensions given in Figure 10 3. Remove sensor plate (15.1) (15). of the sensor sub-assembly as “final set tings”. 4. Remove nameplate screw (9), nameplate (10), and four housing screws (8). Grasp the sensor IOM-764P / PD...
  • Page 7 The rounded end of the sensor plate (15) will touch X = 1-27/32" (46.8mm) all ranges except 50–150 psig = 1-25/32" (45.2mm) the diaphragm (16) for the 764P, or the pusher post (24) of the 764PD. 5/16” NOTE: The previous description is for 764PD’s and 764P’s in pressure ranges 2"...
  • Page 8: Troubleshooting Guide

    If the output pressure gauge is at/near 0 psig “PRO CESS” connection for the 764P. (0.0 Barg) increase the setpoint by rotating the ad just ing screw (2.3) CW until the output rises 4.2.
  • Page 9 B. Inspect diaphragm; replace if bent. Bent diaphragm indicates an B. Bent sensing diaphragm. overpressure condition; correct if necessary. C1. Provide a cleaner air supply or piping source. C. Air supply debris. C2. Ice in lines. Correct as necessary. IOM-764P / PD...
  • Page 10: Section Viii

    Cashco, Inc. does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Cashco, Inc. product remains solely with the purchaser.
  • Page 11 O-Ring - Sensor Diaphragm Cover (if supplied) O-Ring - Sensor Plate O-Ring - Needle Valve Screw End Plate Screw Vent Plug Name Plate Screw Name Plate * Not Sold as individual parts. Gauge (Purchase Sensor Sub_Assembly 2) IOM-764P / PD...
  • Page 12 Available Ranges 1/4" NPT 1-30 psid (.07-2.1 Bard) 20-100 psid (1.4-6.9 Bard) 50-150 psid (3.5-10.3 Bard) Figure 13 Model 764PD ITEM NO. DESCRIPTION ITEM NO. DESCRIPTION Gauge Housing Diaphragm Sensor Sub-Assembly Upper Case Sensor End Plate Lower Case Adjusting Screw Sensor Plate O-ring –...
  • Page 13 ATEX 2014/34/EU: Explosive Atmospheres and Cashco Inc. Products Cashco, Inc. declares that the products listed in the table below has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of products intended for use in potentially explosive atmospheres given in Annex II of the ATEX Directive 2014/34/EU.
  • Page 14 PH (785) 472-4461 PH +49 3342 30968 0 PH +55 11 99677 7177 Fax. # (785) 472-3539 Fax. No. +49 3342 30968 29 Fax. No. www.cashco.com www.cashco.com www.cashco.com email: sales@cashco.com email: germany@cashco.com email: brazil@cashco.com Printed in U.S.A. 764P/PD-IOM IOM-764P / PD...

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