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Summary of Contents for Rittal R8-I
- Page 1 Crimping machine R8-I 4051.021 Operating instructions...
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Page 2: Table Of Contents
Malfunction table....................25 Wearing parts .....................25 Replacing the insulation stripping blade ............26 Replacing fuses ....................27 Decommissioning and disposal of the automatic machine ..28 Decommissioning the automatic machine ............28 We reserve the right to make technical m odifications Rittal crimping machine R8-I... - Page 3 Contents Disposing of the automatic machine ............... 28 Pneumatic diagram..............29 Electric diagram..............30 Conformity ................32 Ritta l crimping machine R8-I We reserve the right to make technical modifications...
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Page 4: About This Documentation
This constitutes information which is not related to safety, but which provides important information regarding correct and effective work. ◼ This symbol indicates an "action point" and shows that you should perform an operation or work step. We reserve the right to make technical m odifications Rittal crimping machine R8-I... - Page 5 1 About this documentation – Enumerations are indicated with dashes. Operating instructions in other languages can be found on our website: Click here! Ritta l crimping machine R8-I We reserve the right to make technical modifications...
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Page 6: General Safety Instructions
Only material described in section 2.2 may be processed with the automatic ma- chine. The process-secure machining can be guaranteed only for Rittal wire end ferrules; the processing of products from other manufacturers can lead to machine malfunc- tions and damage. -
Page 7: Personnel
Only personnel familiar with the machine may operate the automatic machine and perform maintenance tasks. The familiarisation also includes reading the operating instructions completely. Repairs may be performed only after consultation with Rittal Service and only by a qualified electrician. Keep these operating instructions at a safe place for future reference by operating personnel when needed. -
Page 8: Technical Specifications
Fuse (mains filter module) 2 x T2AH250V Maximum short-circuit current (SCCR) 1.5 kA Protection category IP 20 Protection class I / PE conductor Operating pressure 5.5 bar We reserve the right to make technical m odifications Rittal crimping machine R8-I... -
Page 9: Rating Plate
Directive 2003/15/EC CE labelling European Eco- nomic Area (EEA) The number of years that the product can be used for China the intended use. SJ/T 11363-2006 (China RoHS) Ritta l crimping machine R8-I We reserve the right to make technical modifications... -
Page 10: Transporting And Installing The Automatic Machine
– Compressed air hose – Allen key 2.5 mm – Operating instructions – Feeding funnel (3 sizes) Installing connections ◼ Install the automatic machine at the envisaged location. We reserve the right to make technical m odifications Rittal crimping machine R8-I... -
Page 11: Configuring The Automatic Machine
Configuring the automatic machine The automatic machine must be configured for the following situations: – When a different type of wire end ferrule should be processed Ritta l crimping machine R8-I We reserve the right to make technical modifications... -
Page 12: Inserting Wire End Ferrules
Turn the latch (fig. 4, item 2) on the front panel (fig. 4, item 3) so it opens. Fig. 4: Wire end ferrule reel Legend Wire end ferrule reel Front panel latch Front panel We reserve the right to make technical m odifications Rittal crimping machine R8-I... -
Page 13: Inserting The Feeding Funnel
Replacing the wire end ferrule reel ◼ Turn the latch on the front panel front so it opens. ◼ Swivel the front panel downwards. ◼ Press the release button to the right. Ritta l crimping machine R8-I We reserve the right to make technical modifications... -
Page 14: Performing The Insulation Stripping Test
To increase the cut depth, adjust the two cams in the "-" direction (smaller cutter separation). ◼ Retighten the two cam screws. Note: The settings for both cams must match. We reserve the right to make technical m odifications Rittal crimping machine R8-I... -
Page 15: Operating The Automatic Machine
The touch display shows the current operating state. The lower part of the display is touch-sensitive. The four control keys can be used to navigate through the program. Ritta l crimping machine R8-I We reserve the right to make technical modifications... -
Page 16: Resetting The Daily Counter
Number of items machined since the last reset. Step: ◼ To reset the daily counter, press C for at least 5 seconds. The daily counter is set to zero. We reserve the right to make technical m odifications Rittal crimping machine R8-I... -
Page 17: Switching The Operating Mode
The service technician resets the service counter to 400,000. Setting the language ◼ Select Menu 10. ◼ To activate the menu, press E. 10. Languages --------------------------------------- Ritta l crimping machine R8-I We reserve the right to make technical modifications... -
Page 18: Service Display
– Minor service after 400,000 work cycles – Major service after 800,000 work cycles ◼ Contact your responsible Rittal country representative. Switching off the automatic machine ◼ Switch off the automatic machine. -
Page 19: Maintaining The Automatic Machine
Cleaning the interior Monthly Conductor holding tongs: Oil the pivot point and the contact surfaces Stranded wire fixing unit: Oil the pivot point and the rollers Ritta l crimping machine R8-I We reserve the right to make technical modifications... -
Page 20: Maintaining The Conductor Holding Tongs
Additional monthly maintenance: ◼ Oil the conductor holding tongs at the pivot points (fig. 10, item 1) and at the contact surfaces (fig. 10, item 2) of the rollers. We reserve the right to make technical m odifications Rittal crimping machine R8-I... -
Page 21: Maintaining The Stranded Wire Fixing Unit
Maintaining the insulation stripping unit ◼ Ensure that the stranded wire fixing unit is at the front position. ◼ Push the tool unit backwards and swivel it to the right. Ritta l crimping machine R8-I We reserve the right to make technical modifications... -
Page 22: Maintaining The Crimping Tool
Remove the stranded wire fixing unit forwards carefully. ◼ Tilt the stranded wire fixing unit to the side and place it down carefully. Fig. 13: Stranded wire fixing unit dismantled We reserve the right to make technical m odifications Rittal crimping machine R8-I... -
Page 23: Cleaning The Interior
(e. g. stripped insulation scrap) may become un- reachable inside in the automatic machine. Malfunctions and operational failure can result. Maintaining the tool unit Fig. 15: Tool slide Ritta l crimping machine R8-I We reserve the right to make technical modifications... -
Page 24: Maintaining The Compressed Air Maintenance Unit
Ensure that the compressed air hose is disconnected from the compressed air source. Fig. 16: Compressed air maintenance unit When required: ◼ To drain the condensate, press the drain plug (fig. 16, item 1) upwards. We reserve the right to make technical m odifications Rittal crimping machine R8-I... -
Page 25: Troubleshooting
◼ Remove the sleeve. The second sleeve is located in the sleeve holding unit Wearing parts Product Model No. Insulation stripping blade, titanium 4050.466 Ritta l crimping machine R8-I We reserve the right to make technical modifications... -
Page 26: Replacing The Insulation Stripping Blade
Remove both cams (fig. 17, item 1) (Allen key 2.5 mm). ◼ Loosen the fastening screws (fig. 17, item 2) (Allen key 2.0 mm) and remove the cover. ◼ Replace all existing blades with new ones. We reserve the right to make technical m odifications Rittal crimping machine R8-I... -
Page 27: Replacing Fuses
Lever the fuse box (fig. 19, item 1) with a flat screwdriver from the mains filter unit. ◼ Replace both fuses with new ones (2 x T2AH250V). ◼ Insert the fuse box back into the mains filter unit. Ritta l crimping machine R8-I We reserve the right to make technical modifications... -
Page 28: Decommissioning And Disposal Of The Automatic Machine
The automatic machine must be disposed of environmental-con- form and correctly. Note: You can send the product to Rittal for disposal. Contact your re- sponsible country representative. We reserve the right to make technical m odifications Rittal crimping machine R8-I... -
Page 29: Pneumatic Diagram
10 Pneumatic diagram Pneumatic diagram Ritta l crimping machine R8-I We reserve the right to make technical modifications... -
Page 30: Electric Diagram
11 Electric diagram Electric diagram We reserve the right to make technical m odifications Rittal crimping machine R8-I... - Page 31 11 Electric diagram Ritta l crimping machine R8-I We reserve the right to make technical modifications...
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Page 32: Conformity
12 Conformity Conformity We reserve the right to make technical m odifications Rittal crimping machine R8-I... - Page 33 ◾ Climate Control ◾ IT Infrastructure ◾ Software & Services You can find the contact details of all Rittal companies throughout the world here. www.rittal.com/contact RITTAL GmbH & Co. KG Auf dem Stuetzelberg · 35745 Herborn · Germany Phone +49 2772 505-0...
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