Connection Interface; Connectors; Fuses; Signal Interface - Carlisle Ransburg 9060 HV2 Service Manual

9060 high voltage controller for no. 2 process handgun
Table of Contents

Advertisement

Return To Contents
Reset Button
The reset button is used to clear fault or overload conditions.
This will NOT prevent any other active fault conditions from
triggering a new fault.
HV Control Button
This button, shown in the center of Figure 3, is not functional
for handgun units.

CONNECTION INTERFACE

The 9060 Controller connection interface shown in Figure
4, provides all of the required connections for setting up a
No. 2 Process Handgun painting system. This connection
interface consists of one (1) high voltage cable connector,
one (1) ground lug connection, one (1) air flow switch
connection, two (2) fuses, and one (1) AC inlet receptacle.

CONNECTORS

High Voltage Cable Connector
The high voltage cable connector is the largest connector
and is located on the far right of the connection interface.
This connector is designed for use with the superflex high
voltage cable 20988 that connects with the No. 2 Process
Handgun.
Ground Lug Connection
The ground lug connection is located directly below the
fuses and has a ground logo sticker directly below it. This
lug is provided as an external ground connection point
used to ground the 9060 to an earth ground via a ground
cable. This ground lug connection can also be used as the
ground point for the high voltage cable ground.
Air Flow Switch Connection
The air flow switch connection is installed to provide a
pneumatic trigger signal for the No. 2 Process Handgun
indicating that the trigger has been actuated. This signal
is used to turn on the High Voltage output.
AC Inlet Receptacle
The AC inlet receptacle is a standard IEC C14 Appliance
Inlet connector with a maximum rating of 250 VAC. It can
handle both 110VAC and 240 VAC inputs at 50 or 60 Hz.
The unit is shipped with the appropriate rated AC cord for
the particular installation.
CP-13-04.3 (10/2017)
Figure 4: 9060 Connection Interface

FUSES

Fuses
There are two (2) time delay fuses (250V, 1A, 5mm x
20mm) installed in fuse holders on the connection interface.
They are located directly above the ground lug connection.
They are present to provide a measure of safety against
power surges through the AC input. The top fuse holder
is connected in series between the HOT line (L) input
connection and the Interlock AC line connection terminal
1TB-L2. The bottom fuse holder is connected in series
between the neutral AC input connection and the neutral
input connection of the AC line power filter.
Spare Fuses
The Controller also comes with two (2) spare fuses (250V,
1A, 5mm x 20mm) mounted in holders, inside the lid of
the Controller.

SIGNAL INTERFACE

The 9060 Controller, when configured for use with the No.
2 Process Handgun, requires only one signal input for
operation, the trigger signal.
Trigger Signal
The trigger signal input (J3-5) for a No. 2 Process Handgun
comes preconfigured as a sinking input wired directly to
the air flow switch. Please refer to "Installation" section of
this service manual for more information.
13 / 29
INTRODUCTION
www.carlisleft.com

Advertisement

Table of Contents
loading

This manual is also suitable for:

Ransburg 80102-311Ransburg 80102-312Ransburg 80102-313

Table of Contents