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SCATEC-2
Laser - Exemplarzähler
Laser Copy Counter
FLDK 110G1003/S14
FLDK 110G1003/S42
FLDK 110C1003/S42
FLDK 110G1005/S14
FLDK 110G1005/S42
FLDK 110C1005/S42
FLDK 110G1006/S14
FLDK 110C1006/S42
FLDK 110C1303/S42
FLDK 110G1303/S14
FLDK 110x10/xxxxxx
User manual
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Summary of Contents for Baumer FLDK 110G1003/S14
- Page 1 SCATEC-2 Laser - Exemplarzähler Laser Copy Counter FLDK 110G1003/S14 FLDK 110G1003/S42 FLDK 110C1003/S42 FLDK 110G1005/S14 FLDK 110G1005/S42 FLDK 110C1005/S42 FLDK 110G1006/S14 FLDK 110C1006/S42 FLDK 110C1303/S42 FLDK 110G1303/S14 FLDK 110x10/xxxxxx User manual...
- Page 2 Where screened cables are mandatory, they have to be used in order to assure EMI protection. When assembling connectors and screened cables at customer site the screen of the cable must be linked to the connector housing via a large contact area. Manual SCATEC-2 Baumer Electric AG Version 2021-09 www.baumer.com Frauenfeld, Switzerland...
- Page 3 Check section 14 for data Instructions for use and information varying from the standard manual ! 10. Specifications 11. Accessories 12. Maintenance 13. Troubleshooting 14. Varying data for customized FLDK 110x10/xxxxxx Manual SCATEC-2 Baumer Electric AG Version 2021-09 www.baumer.com Frauenfeld, Switzerland...
- Page 4 Scatec-2 complies with the following safety standards: Complies with 21 CFR 1040.10 and 1040.11 except for conformance with IEC 60825-1 Ed. 3., as described in Laser Notice No. 56, dated May 8, 2019. Manual SCATEC-2 Baumer Electric AG Version 2021-09 www.baumer.com Frauenfeld, Switzerland...
- Page 5 intelligent false pulse suppression parameter setting by means of DIP-switches counting rate up to 600,000 copies per hour with interface for remote control and data analysis Manual SCATEC-2 Baumer Electric AG Version 2021-09 www.baumer.com Frauenfeld, Switzerland...
- Page 6 Edge detection is independent of the color, as only the ratio of the light intensities and not the absolute value is used for detection. Manual SCATEC-2 Baumer Electric AG Version 2021-09 www.baumer.com Frauenfeld, Switzerland...
- Page 7 Part identification Edge-LED (yellow) DIP-switch cover with screw Power-LED (green) Alignment aid Front window Sensor plug DIP-switches Lower edge of sensor DIP-switches O-ring Connector : .../S42 .../S14 Manual SCATEC-2 Baumer Electric AG Version 2021-09 www.baumer.com Frauenfeld, Switzerland...
- Page 8 Distance d is measured vertically to the lower edge of the sensor. Working distance: d Distance between the lower edge of the sensor and the working plane. Manual SCATEC-2 Baumer Electric AG Version 2021-09 www.baumer.com Frauenfeld, Switzerland...
- Page 9 Output pulse Dead time False pulse Output pulse generated by an edge which should not be counted. Manual SCATEC-2 Baumer Electric AG Version 2021-09 www.baumer.com Frauenfeld, Switzerland...
- Page 10 Running direction yellow edge-LED high output pulse (pulse length: p) dead time (period: t ) time Manual SCATEC-2 Baumer Electric AG Version 2021-09 www.baumer.com Frauenfeld, Switzerland...
- Page 11 Scatec housing (4) Keep the window clean (remove any fingerprints after mounting!). (5) A direct line of sight from the laser impact point to the entire front window must be ensured. Manual SCATEC-2 Baumer Electric AG Version 2021-09 www.baumer.com Frauenfeld, Switzerland...
- Page 12 FLDK 110x1303/Sxx d = 0 – 120 mm FLDK 110x1005/Sxx FLDK 110x1006/Sxx If mountings or other components are close to this zone for any reason, you should consult a technician from Baumer electric. Manual SCATEC-2 Baumer Electric AG Version 2021-09 www.baumer.com...
- Page 13 LED does not light when the laser beam strikes the beam blocker the yellow edge indicator LED lights as long as an edge is located in the beam the front windows are clean Manual SCATEC-2 Baumer Electric AG Version 2021-09 www.baumer.com Frauenfeld, Switzerland...
- Page 14 DIP switches To prevent the loss of the DIP switch cover screw, do not fully remove it from the cover. The screw is retained by the cover. Manual SCATEC-2 Baumer Electric AG Version 2021-09 www.baumer.com Frauenfeld, Switzerland...
- Page 15 Output pulse 5 ms length on / on 20 ms 10 ms inactive inactive False pulse False pulse suppression suppression active active maximum maximum Sensitivity Sensitivity reduced reduced italic: Factory settings Manual SCATEC-2 Baumer Electric AG Version 2021-09 www.baumer.com Frauenfeld, Switzerland...
- Page 16 The following figure illustrates how every other edge is suppressed because of a too long of an output pulse length. Scatec-2 amber edge-LED high output pulse pulse length p < interval a high output pulse pulse length p > interval a some edges are suppressed! time Manual SCATEC-2 Baumer Electric AG Version 2021-09 www.baumer.com Frauenfeld, Switzerland...
- Page 17 If suddenly the Scatec starts to miss copies while the production rate is run up, the reason very often is too short an output pulse length for the actual production rate in combination with fluctuations of the interval between copies. Manual SCATEC-2 Baumer Electric AG Version 2021-09 www.baumer.com Frauenfeld, Switzerland...
- Page 18 Always switch on false pulse suppression unless the overlap spacing is highly unregular. Individual copies may be ignored during abrupt acceleration or if the overlap spacing suddenly becomes smaller. Manual SCATEC-2 Baumer Electric AG Version 2021-09 www.baumer.com Frauenfeld, Switzerland...
- Page 19 Scatec inactive (duration: t = 18% of Scatec active the average overlap a) output pulse high (pulse period: p) Scatec inactive dead time Scatec active (duration: t = 0) time Manual SCATEC-2 Baumer Electric AG Version 2021-09 www.baumer.com Frauenfeld, Switzerland...
- Page 20 FLDK 110x1303/Sxx) or 100mm (FLDK 110x1005/Sxx and FLDK 110x1006/Sxx). The relationship between the sensitivity and the working distance is contained in the specifications in Section 10.6. the sensitivity of the sensor varies with the working distance Manual SCATEC-2 Baumer Electric AG Version 2021-09 www.baumer.com Frauenfeld, Switzerland...
- Page 21 Due to the fundamental principle of edge detection employed by the SCATEC-2, the field of application for the sensor is not restricted to the paper processing industry. For applications concerning high-gloss surfaces (e.g. sheet metals), it is advisable to consult a technician from Baumer Electric AG on the application.
- Page 22 Storage temperature -20°C to +60°C DIP- Sensor-Typ switches FLDK .../S14 M12x1 FLDK .../S42 M16x0.75 11.8 Laser beam Beam angle FLDK 110x1003/Sxx 65° FLDK 110x1303/Sxx 65° FLDK 110G1005/Sxx 81° FLDK 110G1006/Sxx 81° Manual SCATEC-2 Baumer Electric AG Version 2021-09 www.baumer.com Frauenfeld, Switzerland...
- Page 23 100 mA short-circuit protected Output pulse length FLDK...1003/…and ...1005/… 5, 10, 15, 20 ms selected by DIP switch FLDK...1006/… and ...1303/… 5, 10 ms selected by DIP switch Manual SCATEC-2 Baumer Electric AG Version 2021-09 www.baumer.com Frauenfeld, Switzerland...
- Page 24 Seriell RxD (sensor) FLDK.../S42 DIN 45322, 6-pole Pin Assignment Signal output +Vout not connected (FLDK 110G...) Signal output -Vout (FLDK 110C...) Operating voltage +Vs Seriell RxD (sensor) Seriell TxD (sensor) GND (0V) Manual SCATEC-2 Baumer Electric AG Version 2021-09 www.baumer.com Frauenfeld, Switzerland...
- Page 25 Output Voltage at V = 24V Operating voltage (+10VDC ... +30VDC) 24 V 24 V min. 23 V Signal output min. 19 V maximum 100 mA Load max. 4.5 max. 1 V Manual SCATEC-2 Baumer Electric AG Version 2021-09 www.baumer.com Frauenfeld, Switzerland...
- Page 26 Vout typ. Vout Signal output - min. Vout - 4V maximum 50 kOhm Load maximum 100 mA Load switchable voltage (+Vout minus -Vout) maximum 40 V typ. 0V max. 4V Manual SCATEC-2 Baumer Electric AG Version 2021-09 www.baumer.com Frauenfeld, Switzerland...
- Page 27 Line focus, 3 mm long, perpendicular to the Scatec housing Focus position FLDK110x1003/Sxx 40 mm beneath sensor FLDK110x1303/Sxx FLDK110x1005/Sxx 100 mm beneath sensor FLDK110x1006/Sxx Optical receiver equipped with NIR suppression filter and daylight suppression filter Manual SCATEC-2 Baumer Electric AG Version 2021-09 www.baumer.com Frauenfeld, Switzerland...
- Page 28 Pulse issue time FLDK110x1003/Sxx at the end of the edge FLDK110x1005/Sxx at the beginning of the edge FLDK…1006/…; FLDK…1303/… depending on the selected running direction Manual SCATEC-2 Baumer Electric AG Version 2021-09 www.baumer.com Frauenfeld, Switzerland...
- Page 29 An edge with thickness k (*) at distance d can be detected when in the graphics k is above the curve at the corresponding distance d . (*) Test object: cleanly cut white paper or cardboard Manual SCATEC-2 Baumer Electric AG Version 2021-09 www.baumer.com Frauenfeld, Switzerland...
- Page 30 ESW 33AH0500 4-pin 5m PUR/halogen-free ESW 33AH1000 4-pin 10m PUR/halogen-free Article number Cable length L ESG 34AH0200 4-pin 2m PUR/halogen-free ESG 34AH0500 4-pin 5m PUR/halogen-free ESG 34AH1000 4-pin 10m PUR/halogen-free Manual SCATEC-2 Baumer Electric AG Version 2021-09 www.baumer.com Frauenfeld, Switzerland...
- Page 31 13 Troubleshooting Whenever possible use the application software ScaDiag for trouble shooting ! Otherwise first try to resolve the problem using the following tables. If this is unsuccessful, consult Baumer Electric AG (www.baumerelectric.com) for technical support. The search for fault causes can be substantially shortened if the following issues are clarified before you...
- Page 32 Deactivate false pulse suppression (DIP-switch 3 while overlap a is highly irregular or set off) or make overlap a more regular or conveying speed is occasionally accelaerate slower (9.2) accelerated very quickly. Manual SCATEC-2 Baumer Electric AG Version 2021-09 www.baumer.com Frauenfeld, Switzerland...
- Page 33 This problem can be eliminated only by vibrates while an edge is still in the synchronizing the sensor to the conveyor speed. Scatec-10 and –15 can be synchronized. laser beam. Manual SCATEC-2 Baumer Electric AG Version 2021-09 www.baumer.com Frauenfeld, Switzerland...
- Page 34 14 Varying data for customized FLDK 110x10/xxxxxx Manual SCATEC-2 Baumer Electric AG Version 2021-09 www.baumer.com Frauenfeld, Switzerland...
- Page 35 Canada Brasil China Baumer Inc. Baumer do Brasil Ltda Baumer (China) Co., Ltd. CA-Mississauga, ON L4Z 2G3 BR-13208-120 Jundiaí, São Paulo CN-201612 Shanghai Phone +1 (1)905 502-2070 Phone +55 11 4523-5120 Phone +86 (0)21 6768 7095 Denmark France Germany Baumer A/S...
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