Baumer Scatec-10 User Manual

Baumer Scatec-10 User Manual

Laser copy counter

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SCATEC-10 / 15
Laser Copy Counter
FLDM 170G1011/S42
FLDM 170C1011/S42
FLDM 170G1030/S42
FLDM 170C1030/S42
FLDM 170x10/xxxxxx
User manual
Scatec-10
Scatec-15
customized

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Summary of Contents for Baumer Scatec-10

  • Page 1 SCATEC-10 / 15 Laser Copy Counter FLDM 170G1011/S42 Scatec-10 FLDM 170C1011/S42 FLDM 170G1030/S42 Scatec-15 FLDM 170C1030/S42 FLDM 170x10/xxxxxx customized User manual...
  • Page 2 When assembling connectors and screened cables at customer site the screen of the cable must be linked to the connector housing via a large contact area. User manual Scatec-10 / -15 2 / 44 Baumer Electric AG Version 2017-10 www.baumer.com...
  • Page 3: Table Of Contents

    Varying data for customized FLDM 170x10/xxxxxx Supplements customized FLDM 170x10/xxxxxx: Data and information varying from the standard manual are listed in section 15 ! User manual Scatec-10 / -15 3 / 44 Baumer Electric AG Version 2017-10 www.baumer.com Frauenfeld, Switzerland...
  • Page 4: Safety Information

    1 Safety information The laser diode installed in the Scatec-10 / -15 emits visible red light. This laser belongs to the Class 2 laser standard specified by the IEC 60825-1 / 2014. Avoid looking directly into the beam for long periods. Brief irradiation of the eye (0.25 sec) that can occur during an accidental glance is not...
  • Page 5: Introduction

    If an object with an edge facing the laser beam passes through the beam, the sensor reacts with an electrical output pulse. The user has several options to set the Scatec-10 / -15 in such a way that certain edges are recognized as “false edges”...
  • Page 6: Principle Of Operation

    4 Principle of operation Described simply, the SCATEC-10 / -15 consists of a laser light source and two photo detectors. The beam is aimed diagonally at the objects to be detected. The photodetectors V and R detect laser light scattered by an object in the forward and backward direction, respectively.
  • Page 7: Part Identification

    Lower edge of sensor Protection cap for Interface connector Main connector Interface connector Edge-LED (amber) Keypad Display Laser beam Line focus (transverse to the Scatec) User manual Scatec-10 / -15 7 / 44 Baumer Electric AG Version 2017-10 www.baumer.com Frauenfeld, Switzerland...
  • Page 8: Terms And Definitions

    Scatec but should not be counted. Such edges are termed “interfering edges” and cause so called “false pulses”. Scatec-10 / -15 offers several possibilities to efficiently suppress these false pulses. User manual Scatec-10 / -15...
  • Page 9: Signal Sequence

    As a consequence output pulses are separated in time by at least the length of the dead time. Please note, the Scatec-10 / -15 cannot deliver the next pulse before the preceding output pulse has elapsed. Therefore, an edge following after a time shorter than the output pulse length will be suppressed, even when the dead time is set to zero.
  • Page 10: Installation

    0 – 150 mm (for Scatec-10) or 0 – 200 mm (for Scatec-15) If mounting brackets or other...
  • Page 11 The amber edge-LED must not light while the laser beam hits a beam blocker! 8.4 Retro-reflective foil (Part # FTDF 025F025) Gaps in a lap stream can be clearly detected by a Scatec-10 / -15 if the retro-reflective foil (part number FTDF 025F025, shipped with the sensor) is mounted as a beam blocker.
  • Page 12: Setting The Operational Parameters

    (!), soft cloth. Alcohol may be used for heavier soiling. 9 Setting the operational parameters Various parameters allow the customer to fully adjust the Scatec-10 / -15 to the specific demands of the actual application. Parameter adjusting can be done in the following ways: ...
  • Page 13 The factory preset default values can be reset anytime in submenu F4. The names in the flow chart appear on the display as shown in square brackets in the next section. User manual Scatec-10 / -15 13 / 44 Baumer Electric AG Version 2017-10 www.baumer.com...
  • Page 14 Maximum acceptable output pulse length and production rate t: theoretical r: recommended 0.010 0.100 1.000 10.000 production rate [million copies / h] User manual Scatec-10 / -15 14 / 44 Baumer Electric AG Version 2017-10 www.baumer.com Frauenfeld, Switzerland...
  • Page 15 (detectable) Tail edge trailing (non-detectable) conveyor mounted below conveyor: conveyor Running direction of Front edge copies (detectable) leading Tail edge Scatec-1x trailing (non-detectable) User manual Scatec-10 / -15 15 / 44 Baumer Electric AG Version 2017-10 www.baumer.com Frauenfeld, Switzerland...
  • Page 16 The amber edge-LED lights as long as the laser beam strikes an edge. Nevertheless, not every flash of the edge-LED is followed by an output pulse, because the edge might be suppressed! User manual Scatec-10 / -15 16 / 44 Baumer Electric AG Version 2017-10 www.baumer.com...
  • Page 17 If a Scatec-10 / -15 with C7 set on (encoder with A/B-channel) does not give out any pulses although it detects edges (amber LED lights up), then the connections of the A/B channels have been mixed up.
  • Page 18 The application software ScaDiag shows if the conveyor is moving in reverse direction. If a Scatec-10 / -15 with C7 set on (encoder with A/B-channel) does not give out any pulses although it detects edges (amber LED lights up), then the connections of the A/B channels might have been mixed up.
  • Page 19 [Pulse Delay ms] Input values: 0 to 999 in steps of 1 [100ms] Function: to define the value of the output pulse delay in milliseconds. User manual Scatec-10 / -15 19 / 44 Baumer Electric AG Version 2017-10 www.baumer.com Frauenfeld, Switzerland...
  • Page 20 C12 = first : high output pulse triggered by the first edge high C12 = last : output pulse triggered by the second edge time User manual Scatec-10 / -15 20 / 44 Baumer Electric AG Version 2017-10 www.baumer.com Frauenfeld, Switzerland...
  • Page 21 However, if the pulse output is delayed and a retro-reflective foil mounted, then the Scatec-10 / -15 can nevertheless be set in such a way that bent up tail edges are completely suppressed.
  • Page 22 User manual Scatec-10 / -15 22 / 44 Baumer Electric AG Version 2017-10 www.baumer.com...
  • Page 23 This parameter is accessible only if previously in menu C15 standard sensitivity mode was activated (C15 = 0). Paper sheets of at least 0.1 mm thick will be detected with the Scatec-10 set to its highest sensitivity and mounted at a distance of 68mm to 72mm. The Scatec-15 set to the highest sensitivity will detect sheets 0.15mm thick and larger at a distance of...
  • Page 24: Display And User Menu

    In its normal state, the 2-line LCD- display shows the total number of detected edges on the upper line since the last counter reset and the name of the sensor (either Scatec-15 or Scatec-10) on the lower line. The parameter setting is performed within a user menu. To navigate to a submenu in order to change a parameter value is shown in section 10.2 Navigation.
  • Page 25 Before parameters can be changed, the key pads have to be unlocked in menu B. With locked key pads, upon pressing set, the reminder input locked will be displayed. User manual Scatec-10 / -15 25 / 44 Baumer Electric AG Version 2017-10 www.baumer.com...
  • Page 26 If you have to contact a technician from Baumer Electric because of a problem with the Scatec, always have the parameter values on hand shown in this summary menu.
  • Page 27 1 = on sensor locked Input Lock ID-code is 55 and can not be changed. (the ID-code-locking is activated in submenu Unlock Code F5). User manual Scatec-10 / -15 27 / 44 Baumer Electric AG Version 2017-10 www.baumer.com Frauenfeld, Switzerland...
  • Page 28 Pulse Delay 1 = on output pulse issued with delay relative to end of the edge User manual Scatec-10 / -15 28 / 44 Baumer Electric AG Version 2017-10 www.baumer.com Frauenfeld, Switzerland...
  • Page 29 Sensvt Level 02 = mid medium 03 = low 04 = v.low very low Threshold C17: Threshold Hysteresis C18: value of the hysteresis Hysteresis User manual Scatec-10 / -15 29 / 44 Baumer Electric AG Version 2017-10 www.baumer.com Frauenfeld, Switzerland...
  • Page 30 = no Reset Cntrs. 1 = yes counters will be reset to 0 The counters are automatically reset upon power up of the sensor User manual Scatec-10 / -15 30 / 44 Baumer Electric AG Version 2017-10 www.baumer.com Frauenfeld, Switzerland...
  • Page 31 ID-Code 1 = yes sensor locked by ID-Code Lock-ID-Code ID-Code confirmation Code Confirm The code is 55 and can not be changed. User manual Scatec-10 / -15 31 / 44 Baumer Electric AG Version 2017-10 www.baumer.com Frauenfeld, Switzerland...
  • Page 32 Storage temperature -20°C to +60°C Scatec-10: Keypad Laser and display beam Interface connector Main connector Scatec-15: Keypad and display Laser beam Interface connector Main connector User manual Scatec-10 / -15 32 / 44 Baumer Electric AG Version 2017-10 www.baumer.com Frauenfeld, Switzerland...
  • Page 33 GND (0V) Interface connector DIN 45326, 8 pole, male Assignment CAN_H not connected serial TxD (sensor) CAN_L serial RxD (sensor) CAN_GND serial GND User manual Scatec-10 / -15 33 / 44 Baumer Electric AG Version 2017-10 www.baumer.com Frauenfeld, Switzerland...
  • Page 34 Vout - 4V Output signal - maximum 50 kOhm Load maximum 100 mA max. 4V Load typ. 0V Switchable voltage (+Vout minus -Vout) maximum 40 V User manual Scatec-10 / -15 34 / 44 Baumer Electric AG Version 2017-10 www.baumer.com Frauenfeld, Switzerland...
  • Page 35  Cable shield not grounded at the controller end.  Cable shield properly attached to the connector plugging Main connector into the Scatec. Scatec-1x User manual Scatec-10 / -15 35 / 44 Baumer Electric AG Version 2017-10 www.baumer.com Frauenfeld, Switzerland...
  • Page 36 1.5 million maximum copies/h (@ 2 ms output pulse length and 0 ms dead time) Product orientation Folded or cut edge facing laser beam 0.2 … 100 ms adjustable Output pulse length Sensitivity User manual Scatec-10 / -15 36 / 44 Baumer Electric AG Version 2017-10 www.baumer.com Frauenfeld, Switzerland...
  • Page 37 0.15 mm … 0.2 mm slower than 1 m/s The sensitivity is dependant on distance and product speed. Typical sensitivity characteristic see diagrams below. User manual Scatec-10 / -15 37 / 44 Baumer Electric AG Version 2017-10 www.baumer.com...
  • Page 38 Scatec-15 to a PC 13 Maintenance The Scatec-10 / -15 requires no maintenance apart from keeping the front windows clean. Dust or fingerprints can impair the sensor function. It is normally sufficient to wipe the windows dry with a clean (!) soft cloth.
  • Page 39 The collected data can be analyzed by the customer himself or they can be forwarded by e- mail to Baumer electric for that purpose. Troubleshooting is considerably faster if there is real data available of the production causing problems.
  • Page 40 User manual Scatec-10 / -15 40 / 44 Baumer Electric AG Version 2017-10 www.baumer.com Frauenfeld, Switzerland...
  • Page 41 User manual Scatec-10 / -15 41 / 44 Baumer Electric AG Version 2017-10 www.baumer.com Frauenfeld, Switzerland...
  • Page 42 User manual Scatec-10 / -15 42 / 44 Baumer Electric AG Version 2017-10 www.baumer.com Frauenfeld, Switzerland...
  • Page 43 16 Supplements User manual Scatec-10 / -15 43 / 44 Baumer Electric AG Version 2017-10 www.baumer.com Frauenfeld, Switzerland...
  • Page 44 US-Southington , CT 06489 Phone +44 (0)1582 764 334 Phone +1 (1)860 621-2121 www.baumer.com Technical data subject to change Printed in Switzerland No. 10159883 User manual Scatec-10 / -15 44 / 44 Baumer Electric AG Version 2017-10 www.baumer.com Frauenfeld, Switzerland...

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