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PREFACE
SPLENDOR iSmart. We wish you many miles of
Thank you for selecting a
Hero MotoCorp
continued riding pleasure in the years ahead.
We at
are committed to demonstrate excellence in our environment
Hero MotoCorp,
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.
Your motorcycle is conforming to latest (Bharat stage-III norms) regulation for emission,
safety & noise levels. We are also using non asbestos brake shoes/pads and engine gaskets
which are environment friendly in nature.
This booklet is your guide to the basic operation and maintenance of your new
SPLENDOR iSmart. Please take time to read it carefully. As with any fine
Hero MotoCorp
machine, proper care and maintenance are essential for trouble-free operation and optimum
performance.
Your Authorised
dealer will be glad to provide further information or
Hero MotoCorp
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.

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Summary of Contents for HERO SPLENDOR iSmart

  • Page 1 This booklet is your guide to the basic operation and maintenance of your new SPLENDOR iSmart. Please take time to read it carefully. As with any fine Hero MotoCorp machine, proper care and maintenance are essential for trouble-free operation and optimum performance.
  • Page 2 ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED. RESERVES THE RIGHT TO MAKE Hero MotoCorp Ltd CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN PERMISSION FROM Hero MotoCorp Ltd.
  • Page 3: Table Of Contents

    Rear wheel removal î TYRES WITH TUBE Washing the motorcycle î TUBELESS TYRES Catalytic converter î PRE-RIDE INSPECTION BASIC TROUBLESHOOTING RIDING ROAD SIGNS BRAKING/PARKING/UTILITY BOX WARRANTY DETAILS TOOL KIT/FIRST AID KIT HERO GENUINE PARTS SAFETY PRECAUTIONS ZONAL/REGIONAL OFFICES STARTING THE ENGINE...
  • Page 4: Motorcycle Identification

    Engine Year of Month of Assembly Plant Serial Number Description Manufacturing Manufacturing Model: Splendor iSmart Engine Variants Electric start/Drum/Spoke wheel Electric start/Drum/Cast wheel VIN and Engine No. may be required: During registration of the motorcycle. î For dealing with Legal & Insurance Departments.
  • Page 5: Product Specification

    PRODUCT SPECIFICATION ITEM SPECIFICATIONS Dimensions Overall length 1965 mm Overall width 770 mm Overall height 1095 mm Wheelbase 1235 mm Saddle height 785 mm Ground clearance 160 mm Weight Kerb weight 110 kg Capacities Engine oil 0.95 litre at disassembly and 0.80 litre at draining 8.7 litres (Minimum) Fuel tank capacity Fuel reserve capacity...
  • Page 6 PRODUCT SPECIFICATION ITEM SPECIFICATIONS Trail length 79 mm Front 2.75x18-4 PR/80x100-47P (Tyre with Tube/ Tyre size Tubeless Tyre) Rear 2.75x18-6 PR/80x100-54P Front (Drum type) Dia. 130 mm Brakes Rear (Drum type) Dia. 110 mm Front Wheel Spoke Wheel/Cast Wheel (optional) Rear Wheel Spoke Wheel/Cast Wheel (optional) Transmission...
  • Page 7: Safe Riding Tips

    Tightly wrap loose/hanging clothes & avoid î î entangling with moving parts. handle while riding. Get your motorcycle serviced regularly by î the Authorised workshop. Hero MotoCorp Before riding make sure in which mode you î are riding whether with i3s switch “ON’ or “OFF”.
  • Page 8: Accessories & Modifications

    We strongly advise you not to remove any accessories can make your original equipment or modify your motorcycle Hero MotoCorp motorcycle unsafe. Before you consider in any way that would change its design or making any modifications or adding an operation.
  • Page 9: Tips For Healthy Environment

    Hero MotoCorp incompatible spares and accessories can upset or deteriorate your motorcycle’s running condition. Genuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil î recommended by and make sure you change it every 6000 kms.
  • Page 10: Motorcycle Views

    MOTORCYCLE VIEWS TOP VIEW (1) Horn switch (10) Side stand indicator (19) Throttle grip (2) Turn signal switch (11) Neutral indicator (20) Electric starter switch (3) Headlamp switch (12) Odometer (21) Fuel gauge (4) Dimmer switch (13) Trip meter knob (22) Ignition switch with (5) Clutch lever (14) Speedometer...
  • Page 11 MOTORCYCLE VIEWS LEFT SIDE VIEW 1 2 3 6 7 8 (1) Fuel valve (2) Carburetor (10) Women pillion step (Optional) (3) Gear shift pedal (11) Saree guard (4) Rider foot rest (12) Reflex reflector (5) Side stand switch (13) Rear turn signal lamp (6) Main stand (14) Tail/Stop lamp (15) Rear grip...
  • Page 12 MOTORCYCLE VIEWS RIGHT SIDE VIEW 2 3 4 5 6 7 (1) Pillion foot rest (6) Oil level dipstick (10) Front visor (2) Battery compartment (inside) (7) Utility box (11) Starter motor (3) Kick starter pedal (8) Front suspension (12) Rear suspension (4) Rider foot rest (9) Headlamp (5) Rear brake pedal...
  • Page 13: Parts Function

    PARTS FUNCTION Instruments and Indicators The indicators are in the speedometer panel above the headlamp. The functions are as below. 3 2 1 Description Function Sl. No. Tripmeter knob Press knob to set zero before a trip Turn signal indicators Flashes when turn signal switch is operated Side stand indicator Light glows when the vehicle is parked on side stand Light glows for few seconds and turns “OFF”...
  • Page 14: Ignition Switch

    IGNITION SWITCH “ON” Position “OFF” Position/ Lock Open (1) Ignition switch (2) Ignition key (3) Steering lock position “LOCK” Position Key Position Key Removal Function The engine can be started, Turn signal lamps, Horn, Tail/Stop lamp, Pass lamp and Fuel Key cannot be removed.
  • Page 15: Left Handlebar Controls

    LEFT HANDLEBAR CONTROLS 4. Turn signal lamp switch 1. Passing switch Shift the turn signal knob sideways for Gives an indication for passing ahead. right/left indications and leave it to come back Functions in DC when the passing switch knob to its normal position on its own.
  • Page 16: Î I3S (Idle Stop Start System)

    (1) Electric starter switch (2) i3s Switch (1) Ignition key i3s (IDLE STOP START SYSTEM) 2. i3s Switch Starting & Warm up the engine: There is an i3s switch provided to enable the Keep the i3s switch (1) to “OFF” position. rider for turning i3s mode “ON”...
  • Page 17: Side Stand Indicator

    In this condition, the engine can be restarted While driving in a traffic jam/or very dense either with kick or electric start only. traffic where the vehicle has to encounter a Driving with i3s Switch in “ON” position: stop and go situation, the i3s switch can be While driving, if the engine is kept idling (while changed to “OFF”...
  • Page 18: Side Stand Switch

    “OFF” POSITION At “OFF” position (1) , fuel cannot flow from the tank to the carburetor. Turn the valve “OFF” whenever the motorcycle is not in use. (1) Side stand indicator SIDE STAND SWITCH A side stand switch (2) is provided in the side stand, when the vehicle is parked on side stand (1) “OFF”...
  • Page 19: Fuel Tank

    Use the reserve fuel only when the main opening and press gently. The key springs supply is exhausted. Refill the tank as soon as back to the normal position and the cap possible after switching to "RES". The reserve gets locked. fuel supply is 1.8 litres (Usable).
  • Page 20: Engine Oil

    3000 kms. ENGINE OIL whichever is earlier. Use hero genuine engine oil or recommended Park the motorcycle on its main stand. î grade oil. Start the engine & let it idle for 3-5 minutes.
  • Page 21: Tyres With Tube

    TYRES WITH TUBE Reinstall the oil level dipstick with a new O- î ring. (Spoke wheel version) Start the engine and allow it to idle for few The tyres that are fitted on your motorcycle î minutes. are designed to match the performance capabilities of your motorcycle and provide Stop the engine and let the engine oil settle î...
  • Page 22 Also, if you hit a pothole or hard object, pull to the side of the road as soon as you safely can and carefully inspect the tyres for damage. Tread Wear Replace tyres immediately when the wear indicator (1) appears on the tyre. The tread limits are: MINIMUM TREAD DEPTH: Front:1.0 mm...
  • Page 23: Tubeless Tyres

    We recommend that you visually check your tyres Follow all instruction in this owner’s manual î before every ride and use a gauge to measure air regarding tyre inflation and maintenance. pressure at least once a month or any time you Under-inflation may result in the tyre î...
  • Page 24 If a tyre is punctured or damaged, it is advised the tread. Replace the tyre if you find any bumps or bulges. to visit nearest tyre manufacture, Hero Cuts, splits or cracks in the tyre. Replace the î authorised dealer/workshop or the MotoCorp tyre if you can see fabric or cord.
  • Page 25: Pre-Ride Inspection

    NOTE Front and rear brake-Check operation. î For repair and replacement of tyre it is advised Adjust free play if necessary (page 37 to to visit your Authorised Hero MotoCorp 38). workshop. Tyres-Check condition and pressure î Important Safety Reminders (page 18 to 22).
  • Page 26: Riding

    Rear View Mirror-Ensure that the rear RIDING î view mirror gives a good rear view when After the engine has been warmed up, the î you are sitting on the motorcycle. motorcycle is ready for riding. Fitting & Fasteners-Check & tighten if î...
  • Page 27: Braking/Parking/Utility Box

    PARKING 25 km/hr After stopping the motorcycle, shift the 50 km/hr transmission into neutral, turn the fuel valve 70 km/hr “OFF”, turn the ignition switch “OFF”, park 95 km/hr the motorcycle on main stand, lock the BRAKING steering and remove the key. For normal braking, close the throttle and î...
  • Page 28: Tool Kit/First Aid Kit

    4) Elastic Bandage-1 No. To ensure best quality and reliability, it is 5) Gauze (Rolled Bandage)-1 No. recommended to use genuine Hero MotoCorp 6) Sterilised Elastic Plaster-1 No. parts for repair and replacement. 7) First Aid Bag-1 No.
  • Page 29: Starting The Engine

    STARTING THE ENGINE 5. Pull the choke lever upwards to “ON” position as indicated (Use choke during cold conditions). 1. Turn the ignition 3. S e l e c t n e u t r a l 6. Open the throttle switch “ON”.
  • Page 30: Maintenance

    MAINTENANCE SCHEDULE Dear Customer, We would strongly recommend the following schedule, to keep your motorcycle in perfect running condition and healthy environment. Motorcycle subjected to severe use or ridden in dusty area will require more frequent servicing. WHICHEVER DURING FREE SERVICE PERIOD COMES FIRST AFTER FREE SERVICE ONCE IN EVERY...
  • Page 31 Check idle CO emission along with idle r/min/idle CO adjustment (if required). Visit Authorised workshop for inspection, cleaning, lubrication and adjustment of Hero MotoCorp drive chain at every 2000 kms. NOTE:- Always wipe the water from the motorcycle after washing. Use clean soft cloth or pressurized air for completely drying the water.
  • Page 32: Oil Screen Filter & Centrifugal Filter

    OIL FILTER SCREEN & CENTRIFUGAL NOTE FILTER Clean filters as specified in the maintenance Drain the engine oil thoroughly. î schedule. Remove the kick starter pedal (1), î disconnect the clutch cable (2), remove the right crankcase cover (3). Remove the oil filter screen (6) and wash it î...
  • Page 33: Air Cleaner

    If you are reusing a plug, it should only take number, consult Authorised 1/8-1/4 turn after the plug seats. Hero MotoCorp workshop on this if required. AIR CLEANER Clean dirt around the spark plug base.
  • Page 34 (4) Air cleaner cover screws (8) Air cleaner element (9) Element holder (5) Air cleaner cover Now blow the dust from the surface of the · paper element about 50 mm away from it, with the air nozzle at an angle of 45 and moving it along the paper pleats.
  • Page 35: Throttle Operation

    clamp in housing. Ensure cover lug should take proper seat on the other side of the mounting clamp. (1) Free play 2-6 mm Free Play Adjustment Slide the boot (2), loose the lock nut (3) and turn the adjuster (4). CAUTION Never wash the air cleaner element.
  • Page 36 power loss. Check valve clearance at the If they are tight, the valves are open, rotate the specified intervals (page 27). flywheel 360 anticlockwise and re-align the 'T' mark with the index mark. (1) Crankshaft hole cap (2) Timing hole cap (5) Adjusting screw (6) Lock nut (3) 'T' mark (4) Index mark...
  • Page 37: Clutch

    Never adjust air screw (2). Air screw adjustment Before inserting the feeler gauge, smear a bit of is to be done only by Authorised Hero MotoCorp engine oil to avoid damage to the feeler gauge. workshop. If air screw is tampered it affects the CARBURETOR (Idle speed) overall performance characteristics of the vehicle.
  • Page 38: Drive Chain

    NOTE If proper adjustment cannot be obtained or the clutch does not work properly, visit your Authorised workshop. Hero MotoCorp Other Checks Check the clutch cable for kinks or signs of î wear that could cause sticking or failure. Check for clutch cable model. Use genuine î...
  • Page 39 Adjustment Turn the chain to view chain lock plate (4) î inside the hole. Ensure that the chain lock Park the motorcycle on its main î plate open end (5) is installed in the stand with the transmission in neutral opposite direction of the chain rotation.
  • Page 40: Front Brake

    Tighten the rear axle nut and sleeve nut. NOTE î Rear axle nut torque: 5.4 kgf-m. Visit Authorised workshop Hero MotoCorp Sleeve nut torque: 4.4 kgf-m. for inspection, cleaning, lubrication and adjustment of drive chain at every 2000 kms Check the drive chain for adjustment. î...
  • Page 41: Rear Brake

    Spoke/Cast wheel version NOTE (A) Decrease free play (CW) If proper adjustment cannot be obtained by this method, visit your Authorised Hero workshop. MotoCorp REAR BRAKE Adjustment Park the motorcycle on its main stand. î Measure the distance brake pedal (1) î...
  • Page 42: Brake Wear Indicator

    Spoke/Cast wheel version Front Brake Wear Indication (A) Decrease free play (CW) (B) Increase free play (ACW) (A) Decrease free play (CW) Rear Brake Wear Indication (B) Increase free play (ACW) (3) Adjusting nut (4) Brake joint pin CW- Clockwise, ACW- Anticlockwise BRAKE WEAR INDICATORS (Spoke/Cast wheel version) When the brake is applied, an arrow (3), fixed...
  • Page 43: Battery

    If your battery seems weak and/or electrolyte is leaking (causing hard starting or other electrical troubles), contact your Authorised workshop. Hero MotoCorp NOTE This symbol on the battery means that this product must not be treated as household waste.
  • Page 44: Fuse Replacement

    FUSE REPLACEMENT of battery discharge as earliest as possible to get the battery charged. The battery has a Fuse Box (1): Location: Mounted on the tendency to discharge rapidly if optional battery clamp (4). electrical accessories are fitted on the Fuse Type: Blade fuse (2): 15A, 10A motorcycle.
  • Page 45: Stop Lamp Switch

    (2) should not glow. If the side stand indicator (2) does not operate as described in steps 2 or 3, please visit your Authorised workshop. Hero MotoCorp (1) Stop lamp switch (A) Advance (2) Adjusting nut (B) Retard SIDE STAND Check the side stand for proper function.
  • Page 46: Headlamp Adjustment

    SUSPENSION (Inspection) CAUTION Front Rear Ensure that adequate care should be taken while cleaning the side stand switch. HEADLAMP ADJUSTMENT Headlamp is factory pre set. However in case of adjustment required, please follow the steps as given below: Headlamp adjustment is done by the î...
  • Page 47 Rear shock absorber adjustment can be made according to the load/road conditions. In direction A Stiffer î In direction B Softer î NOTE Always adjust both the rear shock absorbers to the same position. Use the rear shock absorber adjustment tool (Pin Spanner) (1) available in the tool kit.
  • Page 48: Rear Wheel Removal

    Tighten the axle nut. î Axle nut torque :5.4 Kgf-m (1) Rear brake adjusting nut (2) Rear brake Adjust the brake (page 37). î rod (3) Brake arm (4) Brake stopper arm (5) After installing wheel, apply the brake î Brake panel (6) Split pin (7) Lock nut several times and check for free wheel Disconnect the brake stopper arm (4) from...
  • Page 49: Washing The Motorcycle

    Axle nut torque : 5.4 kgf-m CATALYTIC CONVERTER î Brake stopper arm nut torque : 2.2 kgf-m This motorcycle is equipped with a catalytic Adjust the brake (page 38) and drive chain converter in the muffler. î (page 35 to 37). The catalytic converter contains noble metals that serve as catalyst, promoting chemical After installing the wheel, apply the brake...
  • Page 50 “ON” Position Check fuel in Fuel Tank Refill No Fuel Rectify Check fuel Lines Leakage/Air Lock Consult Authorised Workshop Hero MotoCorp B. Electric Starter Not Working Replace Fuse (ref. page 41) Check Fuse Fuse Consult Authorised Consult Authorised Workshop Workshop...
  • Page 51 Readjust free play of rear Brake lever/Pedal Improper Adjustment Correct Tyre Pressure Check Tyre Inflation Pressure Under Inflated Consult Authorised Workshop Hero MotoCorp 4. ELECTRICAL SYSTEM Feeble Horn Sound or No Light Replace Fuse Check Fuse Fuse Consult Authorised Workshop...
  • Page 52: Road Signs

    ROAD SIGNS Mandatory signs: These road signs inform drivers/riders of the traffic rules that apply on a certain stretch of road, thereby instructing them on how to drive/ride. Mandatory signs are distinguished by the bright red circle with black and blue markings. It is imperative that all riders follow these signs as they help avoid accidents.
  • Page 53 Cautionary signs: These signs inform the driver/rider of the road conditions ahead. Cautionary signs therefore serve as a warning. They are usually in a red triangle with black pictures on a white background. Illustrations, diagrams and symbols are used to forewarm about dangers ahead.
  • Page 54 Hero MotoCorp Ltd. WARRANTY Scope of warranty ') warrants its SPLENDOR iSmart (hereinafter called ‘ Hero MotoCorp Ltd. Hero MotoCorp vehicles, assembled/manufactured in its Plants and sold through its channel partners, to be free from any defect-both in material and workmanship, under normal use and conditions, subject to the following terms &...
  • Page 55 Hero MotoCorp Ltd. LIMITATIONS OF WARRANTY The warranty shall not apply— If all free services/paid services/oil top-ups are not availed as per the recommended schedule at Hero MotoCorp's authorized workshop. (2) If any other engine oil which is non compatible with product is used other than SAE 10W30 S Grade (JASO M ).
  • Page 56 Hero MotoCorp Ltd. BATTERY WARRANTY PERIOD 1. 18 months from date of sale of vehicle or 20000 km. or 2. 21 months from the date of charging (whichever is earlier). 3. 3 months idle period is allowed from the date of charging to date of sale on vehicle.
  • Page 57 Hero MotoCorp Ltd. EMISSION WARRANTY Scope of warranty Warrants all its vehicles, assembled/manufactured at its various Plants and sold through its Authorised dealers, to Hero MotoCorp Ltd. comply with emission standards as specified in S.No. 5 of table in item(i) of sub rule (2) of Rule 115 of Central Motor Vehicles Rules, 1989, which stipulates that "Idle CO (Carbon monoxide) emission limit for all two wheeled petrol driven vehicles shall not exceed 3.0...
  • Page 58 WHAT ARE THE BENEFITS OF Hero MotoCorp GENUINE SPARE PARTS ? Assures long life î Ensures economy for a long time î Safety of vehicle and rider î Peace of mind î Value for money î Assured quality î CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Material used is inferior î...
  • Page 59 CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Improper air filtration resulting in premature engine failure î Element Air Cleaner Affects fuel efficiency î Poor engine performance î Frequent stalling of engine î Higher emission level î Spark Plug Poor engine performance î...
  • Page 60 Hero MotoCorp Ltd., 3rd Floor, Tower-A, DLF Centre Court, Sector-42, Golf Course Road, DLF Phase 5, Gurgaon -122002, Haryana, India. Tel: 0124-4754800, E-mail: delhi@heromotocorp.com Hero MotoCorp Ltd., 602, 6th Floor, Office Tower-1, Plot No BW58, Logix City Center, Sector-32, Noida – 201301. Tel: 0120-4631000, E-mail: noida@heromotocorp.com Hero MotoCorp Ltd., S.C.O-367-368, First Floor, Sector-34A, Chandigarh-160022, India.
  • Page 61 ZONAL/REGIONAL/AREA OFFICES NORTH ZONE Hero MotoCorp Ltd., Summit Building (10th Floor) Plot No TCG 3/3 Vibhuti Khand, Gomti Nagar Lucknow – 226010, India. Tel: 0522-4006594, E-mail: lucknow@heromotocorp.com Hero MotoCorp Ltd., C-19/134-B ,Third Floor I .P Grand, Lallapura, Sigra , Varanasi, Uttar Pradesh - 221010, India.

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