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MasterCraft 054-8285-6 Instruction Manual

MasterCraft 054-8285-6 Instruction Manual

6 1/2” (165 mm) circular saw

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IMPORTANT:
Read and understand this instruction manual
thoroughly before using the product.
6 1/2" (165 MM)
CIRCULAR SAW
054-8285-6
INSTRUCTION
MANUAL

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Summary of Contents for MasterCraft 054-8285-6

  • Page 1 6 1/2” (165 MM) CIRCULAR SAW 054-8285-6 IMPORTANT: INSTRUCTION Read and understand this instruction manual MANUAL thoroughly before using the product.
  • Page 2 headline bars headline bars headline bars continuation tabs continuation tabs continuation tabs notes notes notes warnings warnings warnings...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Technical Specifications Safety Guidelines Key Parts Diagram Operating Instructions Maintenance Troubleshooting Parts List Warranty NOTE: If any parts are missing or damaged, or if you have any questions, please call our toll-free helpline at 1-800-689-9928. SAVE THESE INSTRUCTIONS •...
  • Page 4: Technical Specifications

    054-8285-6 | contact us 1-800-689-9928 TECHNICAL SPECIFICATIONS Rated Voltage 20 V d.c. No-load Speed 4500 RPM Blade Diameter 6 1/2’’ (165 mm) Blade Arbor 5/8’’ (16 mm) 2 1/8’’(54 mm) at 90°...
  • Page 5: Safety Guidelines

    SAFETY GUIDELINES: WARNING! Safety symbols in this Instruction Manual are used to flag possible dangers. The safety symbols and their explanations require your full understanding. The safety warnings do not, by themselves, eliminate any danger, nor are they substitutes for proper accident prevention measures.
  • Page 6 054-8285-6 | contact us 1-800-689-9928 ELECTRICAL SAFETY • Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adaptor plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
  • Page 7 POWER TOOL USE AND CARE • Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. • Do not use the power tool if the switch does not turn it on and off.
  • Page 8 054-8285-6 | contact us 1-800-689-9928 • Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 130°C (265°F) may cause explosion. • Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions.
  • Page 9 KICKBACK CAUSES AND RELATED WARNINGS – Kickback is a sudden reaction to a pinched, jammed or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator; – when the blade is pinched or jammed tightly by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator;...
  • Page 10 054-8285-6 | contact us 1-800-689-9928 • The lower guard may be retracted manually only for special cuts such as “plunge cuts” and “compound cuts”. Raise the lower guard by the retracting handle and as soon as the blade enters the material, the lower guard must be released.
  • Page 11: Key Parts Diagram

    PACKAGE CONTENTS: Cordless circular saw, 6-1/2” (165 mm) 24-tooth general-purpose carbide-tipped saw blade, blade wrench, vacuum adaptor, screw, edge guide and instruction manual KEY PARTS DIAGRAM...
  • Page 12 054-8285-6 | contact us 1-800-689-9928 Description Description Trigger switch Lower blade guard Lock-off button Blade Auxiliary handle Lower-blade-guard lever LED worklight Main handle Bevel scale Depth scale...
  • Page 13: Operating Instructions

    OPERATING INSTRUCTIONS TO ATTACH BATTERY PACK (fig 1) Battery-release fig 1 button 1. Make sure that the circular saw is turned off. 2. Align the raised rib on the battery pack with the Detach grooves on the bottom of the saw, and then attach the battery pack to the saw.
  • Page 14 054-8285-6 | contact us 1-800-689-9928 BLADE-GUARD SYSTEM (fig 3) Lower blade guard fig 3 is in the up position The lower blade guard attached to your circular saw when making a cut is there for your protection and safety.
  • Page 15 Kickback occurs when the blade stalls rapidly fig 5 and the saw is driven back towards the operator. Blade stalling is caused by any action that pinches the blade in the wood. Loss of control can lead to serious injury. TO GUARD AGAINST KICKBACK, AVOID UNSAFE PRACTICES SUCH AS THE FOLLOWING:...
  • Page 16 054-8285-6 | contact us 1-800-689-9928 TO REDUCE THE CHANCE OF KICKBACK: • Keep the blade at the correct depth setting. The depth setting should not exceed 1/4 inch below the material being cut (fig 6).
  • Page 17 ELECTRIC BRAKE The saw has an electric brake to quickly stop the blade rotation. The electric brake engages when the trigger switch is released. When the brake is functioning properly, sparks may be visible through the vent slots in the motor housing. This is normal and is the action of the brake. LED WORKLIGHT (fig 9) fig 9 The LED worklight is located behind the upper blade...
  • Page 18 054-8285-6 | contact us 1-800-689-9928 TO CHECK 0° BEVEL STOP (fig 12) fig 12 The saw has a 0° bevel stop that has been adjusted Blade Carpenter’s square before shipment to assure that the blade is vertical to the base at 0°...
  • Page 19 CROSS CUTTING (fig 15) INTEGRATED CROSSCUT RULERS Marked along the base across the front of the saw is a ruler for measuring repetitive cuts. It is marked 1-1/2 inches to the left of 0° and 4-1/4 inches to the right of 0° in 1/16-inch increments. fig 15 Line of cut 0°...
  • Page 20 054-8285-6 | contact us 1-800-689-9928 6. Always place the weight of the saw on the portion of the workpiece that is supported, as shown in fig 15, and not on the “cut-off” piece, as shown in fig 17.
  • Page 21 MAKING A BEVEL CUT (fig 19) fig 19 Line of cut 45° indicator 0 45 1. Remove the battery pack. 2. Adjust the angle of cut to any desired setting between 0° and 50°. 3. Attach the battery pack. 4. Align the cutting line with the 45° blade-guide notch on the base when making 45° bevel cuts. 5.
  • Page 22: Maintenance

    054-8285-6 | contact us 1-800-689-9928 MAINTENANCE The tool may be cleaned most effectively with compressed dry air. Always wear safety goggles when cleaning tools with compressed air. Before each use: •...
  • Page 23 fig 21 Output shaft Blade Outer flange Washer Blade screw Inner flange NOTICE: • The teeth of the blade should point upward at the front of the saw. • Never use a blade that is too thick to allow the outer blade washer to engage with the flat side of the spindle. WARNING! •...
  • Page 24: Troubleshooting

    054-8285-6 | contact us 1-800-689-9928 TROUBLESHOOTING Problem Possible Causes Solution The battery is depleted. Charge the battery. The circular saw does not work. Battery pack is not installed Confirm battery is properly properly.
  • Page 25: Parts List

    EXPLODED VIEW If any parts are missing or damaged, or if you have any questions, please call the toll-free helpline at 1-800-689-9928.
  • Page 26 054-8285-6 | contact us 1-800-689-9928 Part No. Description Part No. Description 3550688000 Flange Bolt 5630003000 Hexagon Nut 3551376000 Outer Flange 5640198000 Bolt 3520217000 Inner Flange 3900207000...
  • Page 27: Warranty

    This Mastercraft product is guaranteed for a period of 3 years from the date of original retail purchase against defects in workmanship and materials, except for the following components: a) Component A: Batteries, chargers and carrying case, which are guaranteed for a period of 2 years from the date of original retail purchase against defects in workmanship and materials;...
  • Page 28 054-8285-6 | contact us 1-800-689-9928 h) this warranty will not apply to normal deterioration of the exterior finish, such as, but not limited to, scratches, dents, paint chips, or to any corrosion or discolouring by heat, abrasive and chemical cleaners;...