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KSB Amarex N F 80-220/034U LG-120 Manual
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KSB Amarex N F 80-220/034U LG-120 Manual

KSB Amarex N F 80-220/034U LG-120 Manual

Supernatant pump
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1.1
Supernatant Pump
KSB Amarex N F 80-220/034ULG-120
Product & Supplier Information
Manufacture
Model No
Serial No
Date of Purchase
Supplier
Q-Pulse Id: VM41
KSB
Amarex N F 80-220/034 ULG-120
1/04/2010
KSB Australia Pty Ltd
ABN: 29 006 414 642
53 Jijaw Street
Sumner Park QLD 4074
Ph: 07 3436 8600
10/05/2011
Page 1 of 33

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Summary of Contents for KSB Amarex N F 80-220/034U LG-120

  • Page 1 Supernatant Pump KSB Amarex N F 80-220/034ULG-120 Product & Supplier Information Manufacture Model No Amarex N F 80-220/034 ULG-120 Serial No Date of Purchase 1/04/2010 Supplier KSB Australia Pty Ltd ABN: 29 006 414 642 53 Jijaw Street Sumner Park QLD 4074...
  • Page 2 Q-Pulse Id: VM41 10/05/2011 Page 2 of 33...
  • Page 3 Q-Pulse Id: VM41 10/05/2011 Page 3 of 33...
  • Page 4 Q-Pulse Id: VM41 10/05/2011 Page 4 of 33...
  • Page 5 Karana Downs   WRP Operation & Maintenance Manual 2011 McCourt Dando Pty Ltd Q-Pulse Id: VM41 10/05/2011 Page 5 of 33...
  • Page 6 Q-Pulse Id: VM41 10/05/2011 Page 6 of 33...
  • Page 7 Karana Downs   WRP Operation & Maintenance Manual 2011 Supernatant Pump – KSB Amarex N F 80-220/034ULG-120 Operation Manual Attached McCourt Dando Pty Ltd Q-Pulse Id: VM41 10/05/2011 Page 7 of 33...
  • Page 8 ® Amarex Betriebsanleitung 2563.81-90 Tauchmotorpumpen Submersible motor pumps Pompes submersibles Diese Betriebsanleitungen enthalten wichtige Hinweise und Warnvermerke. Bitte vor Einbau, elektrischem Anschluss und Inbetriebnahme unbedingt lesen. Weitere Betriebsanleitungen, die Komponenten dieser Anlage sind, müssen zusätzlich berücksichtigt werden. These operating instructions contain fundamental information and precautionary notes.

  • Page 9: Table Of Contents

    ® Thank you for your recent purchase of a modern submersible motor pump, type Amarex N, from KSB. The safety instructions to be observed for installation, operation, maintenance and servicing of the pump set are marked with the following symbols: general hazard sign to ISO 3864-B-3-1 for hazards to persons.

  • Page 10: General

    Safety instructions for work on the machine Work on the machine / unit must be carried out only during This KSB pump set has been developed in accordance with standstill. The shutdown procedure described in the manual for state-of-the-art technology; it is manufactured with utmost care taking the unit out of service must be adhered to without fail and subject to continuous quality control.

  • Page 11: Transport

    Make sure that there is no foreign matter inside the pump. Turn the impeller by hand to check that it 2563.102 moves freely. KSB’s scope of supply includes a separate name plate, which shall be kept in the vicinity of the pumping system. Q-Pulse Id: VM41...
  • Page 12  Amarex 5.3.1 Verification of operating data The loose cable ends at the clamping pieces 572 can either Prior to installation the data on the name plate shall be checked be twisted into a ring or the end can be cut off. After length adjustment tape the ends to avoid fraying.
  • Page 13  Amarex 5.3.5 Stationary installation with guide hoop Connection to power supply (Amarex N 50-170, 50-220, 65-170 and 65-220 Connection to the power supply must be effected by a only) trained electrician only and in compliance with local re- gulations. 5.3.5.1 Description The available mains voltage must correspond to the voltage Guided securely along a guide hoop, the pump slides into the...
  • Page 14  Amarex After the unit has been tripped by the thermal cutouts, it needs 5.5.4 Overload protection The motor must be protected against overloading by a thermal to be overhauled. The pumps will only satisfy explosion protection requirements if time-lag overload protection device in accordance with VDE the built-in temperature switches (temperature control and tem- 0660.

  • Page 15: Commissioning, Start-Up / Shutdown

    On the YL model, the pump casing is equipped with a female vidual phases is 1 %. thread for a hex. socket head cap screw M8x20. 6.1.4 Densitiy of the fluid pumped Max. density 1.1. For higher densities please contact KSB. Q-Pulse Id: VM41 10/05/2011 Page 15 of 33...

  • Page 16: Servicing / Maintenance

    R. winding is defective. We recommend to contact the motor manufacturer or KSB’s service department. 6.2.2.2 The pump is removed from the pipe and stored Before putting the pump into storage, carry out all checks and 7.2.2...
  • Page 17  Amarex 7.2.4 Oil change (YL and WL models only) 7.2.4.1 Draining the oil When the pump has reached operating temperature or if fluid has penetrated into the oil reservoir, there may be excess pressure in the oil reservoir. Oil may spurt out of the oil reservoir when screwed plug 903 is opened.
  • Page 18  Amarex 7.4.2 Dismantling of YL and WL models The oil reservoir must be drained prior to dismantling (see sec- tion 7.2.4). 7.2.4.1 Dismantling the hydraulic system 1. Remove suction cover 162. 2. Undo and remove impeller fastening screw M8. The im- peller / shaft connection is achieved by a tapered fit.
  • Page 19  Amarex 7.5.3 Fitting the mechanical seal 7.5.5 Tightness test of oil reservoir Please observe the following when fitting the mechanical seal: (YL and WL models only) - Extreme care and cleanliness are of utmost importance. Procedure: - The surface of the shaft must be absolutely clean and un- - Use the oil filler opening for tightness testing.
  • Page 20 Clean the swing check valve. Impermissible air or gas content in the liquid. Contact KSB. Water level lowered too much during operation. Verify system data and sizing / Check switching levels of the pump. Excessive power con- Wrong direction of rotation.
  • Page 21  Amarex Anhang / Annex / Annexes 2563:116 Q-Pulse Id: VM41 10/05/2011 Page 21 of 33...
  • Page 22  Amarex Teile-Nr. Teile-Benennung 59-17 Schäkel 59-18 Haken 59-22 Gewindestange 59-24.01/02 Seil 72-1 Flanschkrümmer 90-3 Dübel Füße Profildichtung Scheibe Bügel Spannbügel Halterung Kette Konsole 6kt-Schraube Innen-6kt-Schraube Mutter Part no. Part description 59-17 Shackle 59-18 Hook 59-22 Threaded rod 59-24.01/02 Wire 72-1 Duckfoot bend 90-3...
  • Page 23 Q-Pulse Id: VM41 10/05/2011 Page 23 of 33...
  • Page 24 Q-Pulse Id: VM41 10/05/2011 Page 24 of 33...
  • Page 25 Q-Pulse Id: VM41 10/05/2011 Page 25 of 33...
  • Page 26  Amarex 2563:120 Blockausführung Exécution monobloc Teile-Benennung siehe Seite 49 Close-coupled design Designation see page 49 Esecuzione monoblocco Repères voir page 49 Ejecución monobloc Monoblok G / G1 / G2 Q-Pulse Id: VM41 10/05/2011 Page 26 of 33...
  • Page 27  Amarex 2563:121 Blockausführung Exécution monobloc Teile-Benennung siehe Seite 49 Close-coupled design Designation see page 49 Esecuzione monoblocco Repères voir page 49 Ejecución monobloc Monoblok G / G1 / G2 / GH Q-Pulse Id: VM41 10/05/2011 Page 27 of 33...
  • Page 28  Amarex Explosionszeichnung / Exploded view / Vue éclatée Amarex N - S 50 YLG - WLG (321.01) (412.01) (932.02) (321.02) (932.04) (932.01) (834) (412.04) (355) (914.01) (412.02) (476) (321.01) (932.02) (914.01) (321.02) (433.01) (932.01) 433.01 (100) (932.03) (410) (932.04) (412.03) (903) (412.04)
  • Page 29  Amarex Explosionszeichnung / Exploded view / Vue éclatée Amarex N - F 50 bis / à / to YLG - WLG (321.01) (412.01) (932.02) (321.02) (932.04) (932.01) (834) (355) (412.04) (914.01) (412.02) (476) (321.01) (932.02) (914.01) (321.02) (433.01) (932.01) 433.01 (932.03) (100)
  • Page 30  Amarex Teile Nr. part no. repére Teile-Benennung Description Désignation Gehäuse Casing Corps Zwischengehäuse Intermediate casing Corps intermédiaire Saugdeckel Suction cover Fond d‘aspiration 23-7 Laufradkörper Impeller body Couteau Welle Shaft Arbre Laufrad Impeller Roue Radialkugellager Radial ball bearings Roulement a billes Lagerträger Bearing bracket Corps de palier double...
  • Page 31 Version YL : LCIE 03 ATEX 6428 X (EN 50 014 + EN 50 018) Martial Smis 01.10.2003 Responsable Recherche et Développement Pompes de petite Puissance KSB S.A.S., 128, rue Carnot, 59320 Sequedin/Lille (France) Q-Pulse Id: VM41 10/05/2011 Page 31 of 33...
  • Page 32  Amarex Q-Pulse Id: VM41 10/05/2011 Page 32 of 33...
  • Page 33  Amarex Q-Pulse Id: VM41 10/05/2011 Page 33 of 33...