Terex Genie GS-2669 Operator's Manual
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Terex Genie GS-2669 Operator's Manual

Terex Genie GS-2669 Operator's Manual

Bi-energy power
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Operator's Manual
GS
-2669
™
GS
-3369
™
GS
-4069
™
Bi-Energy Power
Serial Number Range
from GS69F-18000
CE
with
Maintenance
Information
Original Instructions
Third Edition
First Printing
Part No. 1305656GT

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Summary of Contents for Terex Genie GS-2669

  • Page 1 Operator's Manual Serial Number Range -2669 ™ from GS69F-18000 -3369 ™ -4069 ™ Bi-Energy Power with Maintenance Information Original Instructions Third Edition First Printing Part No. 1305656GT...

  • Page 2: Table Of Contents

    Specifications ............52 Copyright © 2013 Terex Corporation Third Edition: First Printing, August 2020 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc.

  • Page 3: Introduction

    Third Edition • First Printing Operator's Manual Introduction Introduction About this manual Intended Use and Familiarization Guide Genie appreciates your choice of our machine for your application. Our number one priority is user The intended use of this machine is to lift personnel, safety, which is best achieved by our joint efforts.
  • Page 4 Third Edition • First Printing Operator's Manual Introduction Platform contols symbology and releated Ground controls symbology and related machine movement: machine movement: Lift function enable button Lift function enable button Drive function enable button Platform up/down button Outrigger function button Sequential functions and movement: Platform up/down (when lift function ...
  • Page 5 Third Edition • First Printing Operator's Manual Introduction Bulletin Distribution and Compliance Contacting the Manufacturer Safety of product users is of paramount importance At times it may be necessary to contact Genie. to Genie. Various bulletins are used by Genie to When you do, be ready to supply the model number communicate important safety and product and serial number of your machine, along with your...
  • Page 6 Third Edition • First Printing Operator's Manual Introduction Safety Sign Maintenance Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material.

  • Page 7: Symbol And Hazard Pictorials Definitions

    Third Edition • First Printing Operator's Manual Symbol and Hazard Pictorials Definitions Symbol and Hazard Pictorials Definitions Read the operator’s Read the service Crush hazard Crush hazard Collision hazard manual manual Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard Electrocution hazard Explosion hazard Fire hazard...
  • Page 8 Third Edition • First Printing Operator's Manual Symbol and Hazard Pictorials Definitions Engage safety arm Keep away from Keep clear of Move machine to level Close chassis tray moving parts outriggers and tires ground Lower the platform. Do not set up where it Maintain required Access by trained and Use a piece of...
  • Page 9 Third Edition • First Printing Operator's Manual Symbol and Hazard Pictorials Definitions Voltage rating for Pressure rating for air Maximum capacity Fall hazard 100% Restraint power to platform line to platform Burn hazard stay Fire hazard Fire hazard Collision hazard Lanyard anchorage away points...

  • Page 10: General Safety

    Third Edition • First Printing Operator's Manual General Safety General Safety ™ -2669BE • GS ™ -3369BE • GS ™ -4069BE Part No. 1305656GT...
  • Page 11 Third Edition • First Printing Operator's Manual General Safety ™ -2669BE • GS ™ -3369BE • GS ™ Part No. 1305656GT -4069BE...
  • Page 12 Third Edition • First Printing Operator's Manual General Safety ™ -2669BE • GS ™ -3369BE • GS ™ -4069BE Part No. 1305656GT...

  • Page 13: Personal Safety

    Third Edition • First Printing Operator's Manual Personal Safety Personal Safety Personal Fall Protection Personal fall protection equipment (PFPE) is not required when operating this machine provided the operator remains inside the perimeter of the platform guardrail system. If PFPE is required by job site or employer rules, the following shall apply: All PFPE must comply with applicable governmental regulations and must be inspected...

  • Page 14: Work Area Safety

    Third Edition • First Printing Operator's Manual Work Area Safety Work Area Safety Tip-over Hazards Electrocution Hazards Occupants, equipment and materials shall not This machine is not electrically insulated and will exceed the maximum platform capacity or the not provide protection from contact with or proximity maximum platform capacity of the platform to electrical current.
  • Page 15 Third Edition • First Printing Operator's Manual Work Area Safety Do not depend on the tilt alarm as a level indicator. Do not use the platform controls to free a platform The tilt alarm sounds on the chassis only when the that is caught, snagged, or otherwise prevented machine is on a severe slope.
  • Page 16 Third Edition • First Printing Operator's Manual Work Area Safety Do not alter or disable machine components that in Do not transport tools and materials unless they are any way affect safety and stability. evenly distributed and can be safely handled by person(s) in the platform.
  • Page 17 Third Edition • First Printing Operator's Manual Work Area Safety Crushing Hazard Fall Hazards Keep hands and limbs out of scissors. The guard rail system provides fall protection. If occupant(s) of the platform are required to wear Keep hands clear when folding rails. personal fall protection equipment (PFPE) due to job site or employer rules, PFPE and its use shall Do not work under the platform or in the scissor...
  • Page 18 Third Edition • First Printing Operator's Manual Work Area Safety Collision Hazards Do not lower the platform unless the area below is Be aware of limited sight clear of personnel and distance and blind spots when obstructions. driving or operating. Be aware of extended platform position when moving the machine.
  • Page 19 Third Edition • First Printing Operator's Manual Work Area Safety Bodily Injury Hazard Damaged Machine Hazards Do not operate the machine with a hydraulic oil or Do not use a damaged or malfunctioning machine. air leak. An air leak or hydraulic leak can penetrate Conduct a thorough pre-operation inspection of the and/or burn skin.
  • Page 20 Third Edition • First Printing Operator's Manual Work Area Safety Explosion Hazards Lockout After Each Use Keep sparks, flames, and Select a safe parking location—firm level lighted tobacco away from surface, clear of obstruction and traffic. batteries. Batteries emit Lower the platform. explosive gas.
  • Page 21 Third Edition • First Printing Operator's Manual Work Area Safety Tip-over Hazard Do not use batteries that weigh less than the original equipment. Batteries are used as counterweight and are critical to machine stability. For GS-2669 and GS-3369 machines with standard battery option, each battery must weigh 63 lbs / 29 kg.

  • Page 22: Legend

    Third Edition • First Printing Operator's Manual Legend Legend Platform entry gate 12 Hydraulic oil level indicator (behind cover) Platform guard rails 13 Ground controls with LCD readout screen Lanyard anchorage points 14 Outrigger housing (if equipped with outriggers) Platform extension lock handle 15 Outrigger footpad (if equipped with outriggers) Manual storage container 16 Steer tire...

  • Page 23: Controls

    Third Edition • First Printing Operator's Manual Controls Controls The ground control station is to be used as a means to raise the platform for function tests and for storage purposes. The ground control station can be used in the event of an emergency to rescue an incapacitated person in the platform.
  • Page 24 Third Edition • First Printing Operator's Manual Controls Platform Control Panel Red Emergency Stop button Horn button Push in the red Emergency Stop button to the Press the horn button and the horn off position to stop all functions. Pull out the red will sound.
  • Page 25 Third Edition • First Printing Operator's Manual Controls Proportional control handle and function enable Thumb rocker switch for steer function switch for drive, steer, lift and outrigger Press the left side of the thumb functions rocker and the machine will turn in Lift function: Press and hold the function enable the direction the blue triangle points switch to enable the lift function on the platform...

  • Page 26: Inspections

    Third Edition • First Printing Operator's Manual Inspections Inspections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. Do Not Operate Unless: The inspection is designed to discover if anything is apparently wrong with a machine before the...
  • Page 27 Third Edition • First Printing Operator's Manual Inspections Pre-operation Inspection  Nuts, bolts and other fasteners  Brake release components  Be sure that the operator’s, safety and  Safety arm responsibilities manuals are complete, legible and in the storage container located in the ...
  • Page 28 Third Edition • First Printing Operator's Manual Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be Do Not Operate Unless: tagged and removed from service.
  • Page 29 Third Edition • First Printing Operator's Manual Inspections At the Ground Controls Test the Up/Down Functions The audible warnings on this machine and the Select a test area that is firm, level and free of standard horn all come from the same central alarm. hazards.
  • Page 30 Third Edition • First Printing Operator's Manual Inspections Test Auxiliary Lowering Test the Function Enable Switch and the Up/Down Functions 16 Activate the up function by pressing the lift enable button and platform up button, and raise 27 Do not hold the function enable switch on the the platform approximately 2 ft.
  • Page 31 Third Edition • First Printing Operator's Manual Inspections Test the Drive Function Button Test Drive and Braking 36 Press the drive function button. 42 Press the drive function button. 37 Wait seven seconds for the drive function to 43 Press and hold the function enable switch on time out.
  • Page 32 Third Edition • First Printing Operator's Manual Inspections Test the Tilt Sensor Operation Test Elevated Drive Speed Note: Perform this test from the ground with the 53 Raise the platform approximately 8 ft / 2.4 m platform controller. Do not stand in the platform. from the ground.
  • Page 33 Third Edition • First Printing Operator's Manual Inspections Test Stowed Drive Speed Test the Outrigger System (if equipped) 56 Press and hold the lift function button, and 59 Press the outrigger function button. press the platform down button. On the LCD screen, a circle below the outrigger function symbol will Result: The platform should lower.
  • Page 34 Third Edition • First Printing Operator's Manual Inspections 63 Press the drive function button. 73 Slowly move the control handle in the direction indicated by the blue arrow, then in the 64 Press and hold the function enable switch on direction indicated by the yellow arrow.
  • Page 35 Third Edition • First Printing Operator's Manual Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations:  drop-offs or holes  bumps, floor obstructions or debris  sloped surfaces Do Not Operate Unless:  unstable or slippery surfaces ...
  • Page 36 Third Edition • First Printing Operator's Manual Inspections Decals Inspection with Symbols Part No. Decal Description Label – Wheel Load, GS-4069BE 824265 Use the inspection to verify that all decals are Label – Outrigger Load 824266 legible and in place. Label –...
  • Page 37 Third Edition • First Printing Operator's Manual Inspections ™ -2669BE • GS ™ -3369BE • GS ™ Part No. 1305656GT -4069BE...

  • Page 38: Operating Instructions

    Third Edition • First Printing Operator's Manual Operating Instructions Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s, safety, and responsibilities manuals.
  • Page 39 Third Edition • First Printing Operator's Manual Operating Instructions Emergency Stop Operation from Ground Push in the red Emergency Stop button to the off Turn the key switch to ground control. position at the ground controls or the platform Press and hold the engine start button. controls to stop all functions.
  • Page 40 Third Edition • First Printing Operator's Manual Operating Instructions To Position Platform Operation from Platform When the engine start button indicator light Press the lift function button. On the LCD screen, a circle below the flashes, start the engine. lift function symbol will turn on. Press and hold the engine start button.
  • Page 41 Third Edition • First Printing Operator's Manual Operating Instructions To Extend Outriggers To Retract Outriggers To Extend Outriggers: To Retract Outriggers: Press the outrigger function button. Press the outrigger function On the LCD screen, a circle below button. the outrigger function symbol will turn on.
  • Page 42 Third Edition • First Printing Operator's Manual Operating Instructions To Steer To Drive Press the drive function button. On the LCD Press the drive function button. On the LCD screen, a circle below the drive function symbol screen, a circle below the drive function symbol will turn on.
  • Page 43 Third Edition • First Printing Operator's Manual Operating Instructions To determine the slope grade: Driving on a slope Measure the slope with a digital inclinometer OR Determine the uphill, downhill and side slope use the following procedure. ratings for the machine and determine the slope grade.
  • Page 44 Third Edition • First Printing Operator's Manual Operating Instructions Operational indicator codes Platform Overload If the platform controls LED or ground controls LCD If the platform controls LED diagnostic readout diagnostic readout displays an operational indicator displays a flashing OL and the ground controls LCD code such as LL, the fault condition must be diagnostic readout displays OL: Platform repaired or removed before resuming machine...
  • Page 45 Third Edition • First Printing Operator's Manual Operating Instructions To reset thermal limit cutout Battery Level Indicator If the platform controls LED readout displays fault Use the LED diagnostic readout to determine the codes F053, F054, F055 or F056, the machine has battery level.
  • Page 46 Third Edition • First Printing Operator's Manual Operating Instructions Using the Power Outlet Tilt Sensor Activation Settings Using power from the generator may slow or stop Chassis Angle on Wheels battery charging. Chassis Angle (side to side) 2° Plug power to platform cable into power outlet on Chassis Angle (front to back) 3°...
  • Page 47 Third Edition • First Printing Operator's Manual Operating Instructions Charging Batteries with Engine Running the engine will automatically charge the batteries. The engine will automatically shut off when the charging cycle is complete. Charging Batteries with External Power Battery and Charger Instructions Connect the battery charger to a grounded AC circuit.

  • Page 48: Transport And Lifting Instructions

    Third Edition • First Printing Operator's Manual Transport and Lifting Instructions Transport and Lifting Instructions  Do not drive the machine on a slope that exceeds the uphill, downhill or side slope rating. See Driving on a Slope in the Operating Instructions section.
  • Page 49 Third Edition • First Printing Operator's Manual Transport and Lifting Instructions Use chains or straps of ample load capacity. Securing to Truck or Trailer for Transit Turn the key switch to the off position and remove the key before transporting. Always chock the machine wheels in preparation for transport.
  • Page 50 Third Edition • First Printing Operator's Manual Transport and Lifting Instructions Center of gravity X Axis Y Axis GS-2669BE without 38.1 in 30.1 in outriggers 97.3 cm 76 cm GS-3369BE without 41.8 in 31.82 in outriggers 106.9 cm 80 cm GS-4069BE without 38.5 in 30.93 in...

  • Page 51: Maintenance

    Third Edition • First Printing Operator's Manual Maintenance Maintenance Check the Engine Oil Level Maintaining the proper engine oil level is essential to good engine performance and service life. Observe and Obey: Operating the machine with an improper oil level can damage engine components.
  • Page 52 Third Edition • First Printing Operator's Manual Maintenance Check the Hydraulic Oil Level Check the Batteries Maintaining the hydraulic oil at the proper level is Proper battery condition is essential to good essential to machine operation. Improper hydraulic machine performance and operational safety. oil levels can damage hydraulic components.
  • Page 53 Third Edition • First Printing Operator's Manual Maintenance Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine. Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service.

  • Page 54: Specifications

    Third Edition • First Printing Operator's Manual Specifications Specifications GS-2669BE Maximum hydraulic 3500 psi 241 bar pressure (functions) Height, working maximum 32 ft 9.8 m Tire size 26 x 12 in Height, platform maximum 26.2 ft 8.0 m Height, stowed maximum, 102 in 259 cm Total vibration value to which the hand/arm system is...
  • Page 55 Third Edition • First Printing Operator's Manual Specifications Maximum hydraulic 3500 psi 241 bar GS-3369BE pressure (functions) Height, working maximum 39 ft 11.9 m Tire size 26 x 12 in Height, platform maximum 32.7 ft 10.0 m Total vibration value to which the hand/arm system is Height, stowed maximum, 102 in 259 cm...
  • Page 56 Third Edition • First Printing Operator's Manual Specifications GS-4069BE Maximum hydraulic 3500 psi 241 bar pressure (functions) Height, working maximum 46 ft 14.0 m Tire size 26 x 12 in Height, platform maximum 40.3 ft 12.3 m Total vibration value to which the hand/arm system is Height, stowed maximum, rails up 108 in 274 cm...
  • Page 57 Third Edition • First Printing Operator's Manual Specifications Contents of EC Declaration of Conformity <Manufacturer’s name> hereby declares that the machinery described below complies with the provisions of the following Directives: 1. EC Directive 2006/42/EC, Machinery Directive, under consideration of harmonized European standard EN280 as described in EC type-examination certificate <variable field>...

This manual is also suitable for:

Genie gs-3369Genie gs-4069Genie gs-2669beGenie gs-3369beGenie gs-4069be

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