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Beisler 1225-6 Service Instructions Manual

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1225-6
Service Instructions

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  • Page 1 1225-6 Service Instructions...
  • Page 2 IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE All rights reserved. Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents, including extracts, is prohibited without the prior written approval of Dürkopp Adler AG. Copyright © Dürkopp Adler AG 2019...

  • Page 3: Table Of Contents

    12.2.3 Calling up the parameter menu ..........38 12.2.4 Manual stacking................38 12.3 Seam programs ................39 12.4 Setting the parameters ............... 40 12.5 Seam-specific parameters ............41 12.5.1 Setting the bottom feed .............. 41 Service Instructions 1225-6 - 00.0 - 10/2019...
  • Page 4 13.4 Parts list ..................63 Decommissioning..............65 Disposal..................67 Troubleshooting ............... 69 16.1 Customer Service ............... 69 16.2 Messages of the software............69 16.3 Errors in sewing process ............70 Technical data................73 Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 5: About These Instructions

    Steps to be performed for service, maintenance, and installation Steps to be performed via the software control panel The individual steps are numbered: First step Second step The steps must always be followed in the specified order. … Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 6: Other Documents

    European and national regulations. The proper use of the built-in components is described in the corresponding manufacturer's instructions. Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 7: Liability

    Leave machines, equipment and packaging material in the condition in which they were found when the damage was discovered. This will ensure any claims against the transport company. Report all other complaints to Dürkopp Adler immediately after receiving the product. Service Instructions 1225-6 - 00.0 - 10/2019...
  • Page 8 About these instructions Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 9: Safety

    • Setting up the machine/putting the machine into operation • Performing maintenance work and repairs • Performing work on electrical equipment Only authorized persons may work on the machine and must first have understood these instructions. Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 10: Signal Words And Symbols Used In Warnings

    If ignored, environmental damage can result NOTICE (without hazard symbol) If ignored, property damage can result The following symbols indicate the type of danger to personnel: Symbols Symbol Type of danger General Electric shock Service Instructions 1225-6 - 00.0 - 10/2019...
  • Page 11 Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in moderate or minor injury if the warning is ignored. Service Instructions 1225-6 - 00.0 - 10/2019...
  • Page 12 NOTICE Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in property damage if ignored. Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 13: Adjusting The Needle Bar Height

    To adjust the needle bar height: 1. Loosen the screws (1). 2. Remove the cover (2). 3. Rotate the needle bar to the top dead center. 4. Swing out the sewing foot. Service Instructions 1225-6 - 00.0 - 10/2019...
  • Page 14  The distance between the needle tip (5) and the throat plate (4) is 9.7 - 9.9 mm. 7. Tighten the screw (3). 8. Place the cover (2). 9. Tighten the screws (1). Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 15: Hook

    2. Use the handwheel to turn the hook (1) to the left turning point. 3. Loosen the screw (2). 4. Move the hook (1) up to the stop (3) until it makes contact. Service Instructions 1225-6 - 00.0 - 10/2019...
  • Page 16 2. Move the hook carrier (4) until the distance between hook tip (7) and needle (6) is 0 - 0.05 mm. 3. Check the setting of the left hook crosswise to the sewing direction and readjust it if necessary. 4. Tighten the screw (5). Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 17: Adjusting The Distance Between The Right Hook And The Needle

    To set the right hook crosswise to the sewing direction relative to the needle: 1. Unscrew thread guides (1) and (2). 2. Use the handwheel to turn the hook to the top dead center. Service Instructions 1225-6 - 00.0 - 10/2019...
  • Page 18 Make sure there is no stiff movement of the bar (5) in the bearing (6). 7. Tighten the screw (8). Fig. 7: Adjusting the distance between the right hook and the needle (3) 0.2 mm 0.5 mm Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 19: Adjusting The Needle Guards

    (1) - Needle guard (3) - Screw (2) - Left hook To adjust the movable needle guard: 1. Turn the handwheel until the hook tip is positioned in the direction of the needle. Service Instructions 1225-6 - 00.0 - 10/2019...
  • Page 20 3. Move the needle guard (5) such that the needle guard (5) abuts on the needle. The distance between the hook tip and the middle of the needle is 0 - 0.05 mm. 4. Tighten the screws (4). Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 21: Adjusting The Front Needle Guard

    1. Turn the handwheel until the needle is at the bottom dead center. 2. Loosen the screw (2). 3. Move the needle guard (1) until the distance between needle guard (1) and needle is 0.03 - 0.05 mm. 4. Tighten the screw (2). Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 22: Feed Dog

    2. Loosen the screw (1). 3. Turn the screw (2). • Feed dogs are horizontal • Feed dogs are tilted to the rear • Feed dogs are tilted to the front 4. Tighten the screw (1). Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 23: Adjusting The Height Of The Feed Dogs

    4. Loosen screws (2), (4) and (5). 5. Place the throat plate. 6. Adjust the height of the feed dogs. 7. Remove the throat plate. 8. Tighten screws (2), (4) and (5). 9. Place the throat plate. Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 24: Presser Foot

    5. Loosen the screw (2). 6. Push the ring (1) towards the rear as far as it will go. Tighten the screw (2) in this position. Make sure ring (1) and lever (7) have no axial play. Service Instructions 1225-6 - 00.0 - 10/2019...
  • Page 25 If the lever (4) does not abut on the screw (5) with the piston rod (3) extended: 1. Loosen the nut (8). 2. Move the cylinder (9) until the lever (4) abuts on the screw (5). 3. Tighten the nut (8). Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 26: Adjusting The Presser Foot Position

    Make sure that the presser foot sole is positioned in parallel above the throat plate. 6. Turn the screw (1) such that the presser foot sole is up by 0.1 - 0.2 mm at the front. Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 27: Top And Bottom Blades

    3. Remove the knife holder (2) with the knife. 4. Loosen the screw (1). 5. Remove the knife. 6. Insert a new knife. 7. Tighten the screw (1). 8. Insert the knife holder (2) with the knife. Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 28: Changing And Adjusting The Bottom Blade

    7. Remove the knife. 8. Insert the new knife into the guide (4) such that the cutting edge is flush with the upper edge of the throat plate. 9. Tighten the screw (3). Service Instructions 1225-6 - 00.0 - 10/2019...
  • Page 29 10. Turn the handwheel until the top blade is at its highest position. 11. Loosen the screw (2).  The knife holder (1) bounces up to the top blade. 12. Tighten the screw (2). Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 30: Adjusting The Thread Regulator Of The Overlock Hook

    4. Tighten the screw (3). Make sure the thread advancing device (4) is vertical. 5. Loosen screws (5) and (7). 6. Set the thread advancing devices (6) and (10) to the position shown above. Service Instructions 1225-6 - 00.0 - 10/2019...
  • Page 31 The positions of the individual thread guides and thread advancing devices depend on the sewing material, thread and type of stitches you use. If necessary, you need to adjust the values described above accordingly. Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 32: Adjusting The Light Barrier

    To align the light barrier: 1. Loosen screws (3) and (4). 2. Align the light barrier holder (5) such that the light barrier (1) is oriented towards the area (2). 3. Tighten screws (3) and (4). Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 33: Adjusting The Light Barrier Intensity

    1. Turn the potentiometer (2) all the way to the left. 2. Turn the potentiometer (2) clockwise until the LED (1) comes on. 3. To ensure the light barrier will operate reliably, complete another clock- wise rotation of the potentiometer (2). Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 34: Adjusting The Seam Width

    4. Set the sewing foot guide (3) to the desired dimension. 5. Tighten the screw (4). 6. Push the stop (2) against the sewing foot all the way. 7. Tighten the screw (1). Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 35: Adjusting The Swivel Device

    The swivel device (1) must swivel out far enough to allow the punch (3) to be positioned as close to the edge of the tabletop (2) as possible. The punch (3) is parallel to the edge of the tabletop (2). Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 36: Adjusting The Swiveling Width

    Fig. 24: Adjusting the punch position ① ② ① (1) - Punch (2) - Nut To adjust the punch position: 1. Loosen the nut (2). 2. Turn the punch (1). 3. Tighten the nut (2). Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 37: Programming

    Seam program 1 to seam program 20 Stack manually Save menu/data selection Function bottom feed Set function auxiliary roller Set function holding stamp Set machine parameters Set function swivel device Sewing stop in the seam Input/Output Test Service Instructions 1225-6 - 00.0 - 10/2019...
  • Page 38 Programming Button Function Program sequence (S) Create programs (Prg) Set global parameters Enter Select parameters/scroll Change parameter values Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 39: User Interface

    Button 7: Sewing stop in the seam Taste 8: Input-/Output-Test Button 8: Input/Output Test Taste 9: Programme erstellen/Sequenzen erstellen Button 9: Create programs / Create sequences Button 0: Set global parameters Taste 0: Globale Parameter einstellen Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 40: Calling Up Seam Programs

    3. Press one of the buttons  The display changes over to the corresponding function. 12.2.4 Manual stacking To stack manually: 1. Select the seam program. 2. Press the button.  The throw-over stacker completes a stacking movement. Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 41: Seam Programs

    1 = Hem 2 = Waistband 3 = Fly seam or seat seam 4 = Crotch seam 5 = Side seam 6 = Crotch seam from the hem 7 = Side seam from the hem Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 42: Setting The Parameters

    To set the parameter values: 1. Press the button. 2. Select the menu item. 3. Select the desired parameter using the buttons 4. Press the button. 5. Use the buttons to change the parameter value. Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 43: Seam-Specific Parameters

    Setting range 13: Number of stitches after which the auxiliary roller 0 - 400 will be lowered 14: Number of stitches specifying for how long the 0 - 300 auxiliary roller will remain lowered Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 44: Setting The Holding Stamp

    62: S.p.m. after which the blade will extend 0 - 00 63: S.p.m. specifying for how long the blade will 0 - 00 remain retracted 64: Switch the swiveling of the stacker on/off 69: Start light barrier 1/light barrier 3 Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 45: Changing Seam Paths

    87: Switch the speed reduction in seam path 3 on/off 0/1 88: Speed reduction in seam path 3 0 - 7000 89: Switch stop in seam on/off 90: Switch the sewing foot lift in the seam on/off Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 46: Changing Global Parameters

    (seam beginning) 65: Thread tension lift at seam beginning 66: Fusing time 67: Time of the swiveling movement towards the stacker 68: Time when the swivel device swivels back 80: Reset daily piece counter Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 47: Input/Output Test

    Fusing stamp To test the input elements: 1. Press the button. 2. Press the button. 3. Activate the corresponding input. Example: Cover the light barrier. 4. Press the button.  The program is exited. Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 48: Output Test

    4. Use the buttons to select the desired output element. 5. Press the button.  The output element is switched on or off. 6. Press the button.  The program is exited. Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 49: Creating Seam Programs

     The new setting is saved. The display returns to the selection menu. Order After creating a new seam program, you must reset the global parameter 56 to the value 1 ( p. 44). Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 50: Changing A Seam Program Or Sequence

    3. Press the button.  The display shows DELETE?. 4. Press the button.  The seam program has been deleted. 5. Press the button.  The display returns to the selection menu. Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 51: Usb Key

    The USB key (1) makes it possible to transfer program and parameter data to other machines. 12.11.1 Formatting the USB key To format the USB key 1. Use your PC to format the USB key with the FAT 16 system. Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 52: Initializing The Usb Key

    4. Switch on the main switch.  The display shows the message USB. DEV. DETECT:. 5. Press and hold the button until the display shows the message SERVICE - CODE. 6. Enter code 3112. 7. Press the button. Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 53: Usb Functions

    You can rename the files as needed on your PC. As a general rule, the control can only read data that is stored on the main level of the USB key. Data stored in subdirectories cannot be processed. Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 54: Writing Data To The Usb Key

    To compare data stored on the USB key with the data of the control: 1. Enter the desired parameter. 2. Press the button.  The file name assigned by the control appears. 3. Press the button.  The message READ DATA YES = E appears. Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 55: Deleting Data From The Usb Key

     The name of the first file stored on the USB key appears. 4. Select the desired parameter file using the buttons 5. Press the button.  The message READ DATA YES = E appears. Service Instructions 1225-6 - 00.0 - 10/2019...
  • Page 56 YES = E appears. 13. Press the button.  The data is read from the USB key. 14. Switch off and on the machine again.  The new software version has been loaded. Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 57: Maintenance

    Removing lint and thread remnants  Empty the suction container  Checking the water level  Top off the oil reservoir  first oil change Subsequent oil changes every 2 years  Check the pneumatic system Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 58: Cleaning

    (1) - Thread guides (2) - Suction container To clean the machine: 1. Use a compressed air gun to blow out the area around the thread guides (1). 2. Remove and empty the suction container (2). Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 59: Lubricating

    • Flash point: 150 °C You can order the lubricating oil from our sales offices using the following part numbers: Container Part no. 250 ml 9047 000011 9047 000012 9047 000013 9047 000014 Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 60: Checking The Lubrication Of The Machine Head

    (1) - Drain screw To perform an oil change and an oil filter change: 1. Unscrew the drain screw (1). 2. Collect used oil in a vessel. 3. Tighten the drain screw (1) Service Instructions 1225-6 - 00.0 - 10/2019...
  • Page 61 11. Unscrew the screw (6). 12. Fill oil through the opening until the tip of the oil level indicator (8) has reached the MAX marking in the inspection glass (7). 13. Tighten the screw (6). Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 62: Servicing The Pneumatic System

    2. Turn the pressure regulator until the pressure gage (2) indicates the proper setting: • Increase pressure = turn clockwise • Reduce pressure = turn counterclockwise 3. Push the pressure regulator (1) down. Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 63: Draining The Water Condensation

    2. Place the collection tray under the drain screw (3). 3. Loosen the drain screw (3) completely. 4. Allow water to drain into the collection tray. 5. Tighten the drain screw (3). 6. Connect the machine to the compressed air supply. Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 64: Cleaning The Filter Element

    6. Wash out the filter tray using benzine. 7. Tighten the filter element (1). 8. Tighten the water separator (2). 9. Tighten the drain screw (3). 10. Connect the machine to the compressed air supply. Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 65: Parts List

    Maintenance 13.4 Parts list A parts list can be ordered from Dürkopp Adler. Or visit our website for further information at: www.duerkopp-adler.com Service Instructions 1225-6 - 00.0 - 10/2019...
  • Page 66 Maintenance Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 67: Decommissioning

    5. Cover the control panel to protect it from soiling. 6. Cover the control to protect it from soiling. 7. Cover the entire machine if possible to protect it from contamination and damage. Service Instructions 1225-6 - 00.0 - 10/2019...
  • Page 68 Decommissioning Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 69: Disposal

    When disposing of the machine, be aware that it consists of a range of different materials (steel, plastic, electronic components, etc.). Follow the national regulations when disposing these materials. Service Instructions 1225-6 - 00.0 - 10/2019...
  • Page 70 Disposal Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 71: Troubleshooting

    Info U2 wrong system function Info U3 wrong In/Out number Info U4 too many user variables Info U5 too many system variables Info U6 User program does not fit in memory Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 72: Errors In Sewing Process

    Check threading path such as thread tube, thread guide or thread take-up disk, are sharp-edged Throat plate, hook or Have parts reworked by qualified spread have been dam- specialists aged by the needle Service Instructions 1225-6 - 00.0 - 10/2019...
  • Page 73 Needle thread and hook Check threading path thread have not been threaded correctly Needle breakage Needle thickness is unsuit- Use recommended needle able for the sewing material thickness or the thread Service Instructions 1225-6 - 00.0 - 10/2019...
  • Page 74 Troubleshooting Service Instructions 1225-6 - 00.0 - 10/2019...

  • Page 75: Technical Data

    Seam distance [mm] 6 mm, 5 mm, 4 mm Mains voltage 1x230 V Mains frequency [Hz] 50/60 Operating pressure [bar] Length [mm] 1500 Width [mm] Height [mm] 1400 Weight [kg] Power input [kVA] Service Instructions 1225-6 - 00.0 - 10/2019...
  • Page 76 Technical data Service Instructions 1225-6 - 00.0 - 10/2019...
  • Page 78 DÜRKOPP ADLER AG Potsdamer Str. 190 33719 Bielefeld Germany Phone: +49 (0) 521 925 00 Email: service@duerkopp-adler.com www.duerkopp-adler.com...

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