Table of Contents

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OWNER'S MANUAL
INFORMATION FOR OWNERS AND USERS
Tail lift
STANDARD LIFT
74584TL - Owner's Manual, English translation
2021-08-10
Must be kept in the vehicle on which the tail lift is installed

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Summary of Contents for Zepro Tail lift

  • Page 1 OWNER'S MANUAL INFORMATION FOR OWNERS AND USERS Tail lift STANDARD LIFT 74584TL - Owner's Manual, English translation 2021-08-10 Must be kept in the vehicle on which the tail lift is installed...
  • Page 3: Table Of Contents

    Contents Important information ................5 Technical support ..................5 Spare parts & accessories ................. 6 Service ......................6 Product discontinuation ................6 Warranty...................... 6 REACH regulation ..................10 Information concerning the clause on remote diagnostics ....10 Attention! ....................11 Safety rules ..................12 General ...................... 12 Damage and malfunctions ..............
  • Page 4 Moving load from one vehicle to another ..........37 After use ....................38 4.10 Operating with the fixed control device (CD19) ........39 4.11 Fixed control devices, standard lift (CD1) ..........41 4.12 Operating with the fixed control device (CD4)........44 4.13 Operating with the coiled cable control device (CD9) ......46 4.14 Operating with the coiled cable control device (CD10) ......49 4.15 Operating with the foot operated control device (CD14) .......51 4.16 Operating with the radio control device (CD11) ........53 4.17 Control device, 2-button with switch (CD17) ..........56 4.18 Control device, 3-button with switch (CD18) ..........58 Service and maintenance ..............61 Hydraulic oil ....................61 Before starting work ................62 Daily checks .....................63...
  • Page 5: Important Information

    Important information Important information Before using the ZEPRO tail lift, you must read and understand the contents of this manual and especially the sections describing safety. The owner’s manual is primarily intended to inform you about the tail lift’s functions and characteristics and how to use it in the best way.
  • Page 6: Spare Parts & Accessories

    The tail lift comes with a 24-month warranty valid from the ex-works delivery date. If the tail lift is stored before being put into service or delivered to the end customer, the warranty period may be extended by a period corresponding to the storage period, but not more than 6 months, i.e.
  • Page 7 1.5.3 Warranty compensation: Tail lift Following an approved tail lift claim during the ordinary warranty period, the warranty will cover material and labour costs for the person performing the warranty work. Spare Parts Following an approved part claim within the ordinary warranty period, the warranty will cover material costs for the person performing the warranty work.
  • Page 8 • Incorrect installation: Damage caused by incorrect installation. Claims for this type of damage must be submitted to the tail lift seller or installer, or to the service workshop that installed the spare part. • External equipment: Damage caused by external equipment or materials not approved by ZEPRO. For ex- ample, equipment connected to the tail lift electrical system.
  • Page 9 Important information • External costs: Emergency actions, on-call, travel expenses, vehicle hire, lost income, damage to goods. • Missing parts: If multiple parts are submitted with a claim application, parts that have no identified defects covered by the warranty will not be replaced. Example: An electrical hose rup- ture valve is found to be faulty and the valve and solenoid are both submitted; however, only the part that has a defect covered by the warranty will be replaced.
  • Page 10: Reach Regulation

    ZEPRO's internal activities and/ or operations. ZEPRO is responsible for complying with all applicable laws and regulations regarding such information.
  • Page 11: Attention

    Important information Attention! The Instructions for use contain the following warning signs. They are intended to alert you to conditions that could cause problems, incidents, injury, and/or damage to the product, etc. WARNING! WARNING indicates a potential hazard, which if ignored may lead to serious, life-threatening injury.
  • Page 12: Safety Rules

    Because the tail lift is used for handling heavy loads, extra care must be taken when using it. It is important that you read and follow the instructions and safety regulations in these instruc- tions for use before using the tail lift. Improper use may result in injury, or damage to the tail lift and the vehicle to which it is fitted.
  • Page 13: Max Permissible Load

    Figure 2. Sticker, max permissible load 2000 kg. Load centre distance 750 mm. Example: This tail lift has a maximum load of 2000 kg when the load’s centre of gravity is no more than 750 mm from the edge of the vehicle floor. If the load’s centre of gravity is placed 1500 mm from the edge...
  • Page 14: Maintenance, Repairs And Service

    When working on the tail lift, switch off the main power supply. Use only spare parts and accessories approved or recommended by ZEPRO. Any other use may lead to changes that impair tail lift function and safety. This may also render your tail lift warranty invalid.
  • Page 15: Operation

    2.6.1 General Because the tail lift is used for handling heavy loads, extra care must be taken when using it. It is important that you read and follow the instructions and safety regulations in these instructions for use before using the tail lift. Improper use may result in injury or damage to the tail lift and the vehicle to which it is fitted.
  • Page 16 Safety rules 2.6.3 Working on the platform WARNING! The greatest risk for cut and crush injuries is in the hazard area between the tail lift and the vehicle floor when the lift is raised to vehicle floor height. Anyone standing on the tail lift or the vehicle floor must keep their feet and other parts of the body away from this hazard area when Risk of life-threatening injury. the tail lift is in operation. CAUTION! To reduce the risk of foot injuries, wear safety shoes with protective steel toe-caps when work- ing on the platform.
  • Page 17: Intended Use

    The hazard area is the area in which the tail lift moves during operation. Under no circumstanc- es may the operator or any other person enter this area when the tail lift is in operation. Risk of material damage and life-threatening injury.
  • Page 18: Work Area

    Safety rules Work area The operator must make sure that the working area behind the tail lift is free from persons and every kind of object when the tail lift is used. The operator must also pay attention to the surroundings beyond the working area to have good forewarning of approaching persons or objects that may cause a hazardous situation.
  • Page 19: Operator Working Position

    Safety rules 2.10 Operator working position Always position the vehicle to allow tail lift operation without danger from passing traffic. Also make sure the work area is clear. WARNING! The vehicle must be positioned to allow tail lift operation without danger from passing traffic. Risk of material damage and life-threatening injury. CAUTION! Always make sure the work area is clear during platform operation. Risk of injury.
  • Page 20: Design And Function

    Design and Function General The ZEPRO tail lift consists of a number of main components, namely the frame, lift arms, platform and chassis bracket. The tail lift is operated electro-hydraulically. A hydraulic pump powered by the vehicle's ordinary battery supplies hydraulic oil to the actuating hydraulic cylinders.
  • Page 21: Lift Arm

    The system interprets the operator's pushbutton commands as well as signals from various sensors in the tail lift structure. In this way, all of the tail lift’s functions can be controlled by the operator, while the system sensors control automatic functions and...
  • Page 22: Cab And The Main Switch

    The tail lift can be fitted with a cab switch to switch control power On/Off. When the con- trol circuit is switched off, the lift is ‘locked’. The cab switch should always be in the OFF position during transport and whenever the tail lift is not in use. The tail lift can also be fitted with a main switch. It is used to switch the main power supply On/Off. When the main power supply is off, the lift is ‘locked’. If the tail lift is not fitted with a cab...
  • Page 23: Safety Devices

    3.9.2 Limiting to a single operator The tail lift may only be operated by one person at a time. The control system has a safety feature that prevents two people from operating the tail lift simultaneously from different control devices. The active control device temporarily disconnects other control devices while it is in use.
  • Page 24: Controllers

    Design and Function 3.10 Controllers All tail lift functions are controlled by one or more control devices. The lift can be operated by several different types of fixed, hardwired control devices and remote (radio) control devices. One of the control devices is the primary control device, which means it includes all possi- ble functions for the tail lift concerned.
  • Page 25 Location of fixed control device The tail lift is fitted with one or more control devices. Only control devices approved by ZEPRO may be used. Fixed control devices are installed on the vehicle superstructure or on brackets below the superstructure. The control devices must be positioned according to applicable regulations, with a certain distance from the crush hazard area between the platform and the superstructure, but without restricting the operator’s clear view of the...
  • Page 26: Electric Autotilt

    Design and Function 3.11 Electric autotilt The optional electric autotilt feature simplifies tail lift operation. Autotilt-down is enabled automatically when the Down function is used and when the plat- form rests on the ground, provided that the platform angle is less than 45°. This function automatically tilts the tip of the platform down towards the ground. In autotilt down, the tilt function is driven solely by gravity.
  • Page 27: Overheating Protection

    The amount of continuous work the tail lift is able to perform is influenced by ambient temper- ature and the load the tail lift is exposed to. Generally speaking, it takes considerably longer for the motor to cool down after use than the time spent working. Insufficient pauses between intensive periods of work cause the motor to grow increasingly hot until the thermostat cuts the control circuit and prevents further use.
  • Page 28: Operation

    ZEPRO is not liable for any injury to persons or damage to property that may result from failure of the operator or other person to comply with the recommendations, warnings and instructions set forth in this owner’s manual.
  • Page 29: Max Load

    Sticker, max permissible load 2000 kg. Load centre distance 750 mm. Example: This tail lift has a maximum load of 2000 kg when the load’s centre of gravity is no more than 750 mm from the edge of the vehicle floor. If the load’s centre of gravity is placed 1500 mm from the edge of the vehicle floor, max permissible weight decreases to 1000 kg.
  • Page 30: Operator Working Position

    Operation Operator working position Always position the vehicle to allow tail lift operation without danger from passing traffic. Also make sure the work area is clear. WARNING! The vehicle must be positioned to allow tail lift operation without danger from passing traffic. Risk of material damage and life-threatening injury. CAUTION! Always make sure the work area is clear during platform operation. Risk of injury.
  • Page 31: Working On The Platform

    Always be aware of the platform edges to avoid stepping off by mistake. Also be aware of the risk of tripping, especially if the platform is fitted with warning lights or wheel stops. Risk of injury. CAUTION! The greatest risk for cut and crush injuries is in the hazard area between the tail lift and the vehicle floor when the lift is raised to vehicle floor height. Anyone standing on the tail lift or the vehicle floor must keep their feet and other parts of the body away from this hazard area when the tail lift is in operation.
  • Page 32 CAUTION! Make sure the load is placed securely on the platform when the tail lift is operated. When handling loads with wheels, the platform must be equipped with roll stops, which are then used to hold the load in place.
  • Page 33: Loading And Unloading With The Platform On Ground

    Otherwise, the load on the tail lift will be too great. Risk of material damage. During loading, the vehicle will get lower and the ground pressure on the tail lift will in- crease by a weight equivalent to the total weight loaded in to the vehicle. Once the vehicle...
  • Page 34: Loading And Unloading With The Platform On A Loading Dock

    Maximum overrunning weight = Tail lift load capacity x 0.5. Exceeding tail lift load capacity may cause material damage. It is forbidden to drive forklifts onto the platform as the load on the tail lift would be too great. Risk of material damage.
  • Page 35 Operation 4.6.1 Adapt the platform to the dock As the vehicle is unloaded, the platform will rise relative to the loading dock. Tilt the platform down at regular intervals. Check that the platform has sufficient overlap (min 150 mm) and that it rests safely and stably on the dock. min. 150 mm 4.6.2 Maximum tilt-down angle It is forbidden to tilt the platform down more than 10º while laden. Use the table below to check that the angle is not exceeded.
  • Page 36: Loading/Unloading At Loading Dock With The Platform Under The Loading Dock

    Operation Loading/unloading at loading dock with the platform under the loading dock WARNING Overloading the lift may cause material damage. Always make sure there is sufficient space for the platform under the loading dock. As loading/unloading takes place, the vehicle height will rise/drop. If the platform is resting on a fixed point under the dock when unloading or lowered onto the surface when loading, a load corresponding to the weight removed from the vehicle will be applied to the lift, or added to the vehicle.
  • Page 37: Moving Load From One Vehicle To Another

    Example: Tail lift with lifting capacity 2000 kg = maximum permissible overrunning weight 1000 kg. Maximum overrunning weight = Tail lift load capacity x 0.5 If the receiving vehicle is equipped with a tail lift, make sure the tip of its platform is always free and clear when transferring loads.
  • Page 38: After Use

    Operation After use • Move the tail lift into transport position. Refer to the relevant control device section for detailed information. • Lock the tail lift On tail lifts with cab switches, switch off control power by setting the cab switch to Off.
  • Page 39: Operating With The Fixed Control Device (Cd19)

    Operating with the fixed control device (CD19) The control device governs all tail lift functions. The control device is fitted with dead-man's buttons; when a button is released, tail lift movement stops immediately. The control de- vice has a customised layout for mounting on the left and right sides of the vehicle. Control device installed on the right side of the vehicle...
  • Page 40 Operation 4.10.1 Operation This procedure describes how to operate the tail lift. The illustrations show a control device installed on the right side of the vehicle. Tilt down Depress and hold down the two-hand function (5) and Tilt (2) in that order. The platform is then tilted down at an even pace. Tilt down Down Depress and hold down the two-hand function (5) and Down (4). The platform is lowered at an even pace.
  • Page 41: Fixed Control Devices, Standard Lift (Cd1)

    Fixed control devices, standard lift (CD1) The control device governs all tail lift functions. The control device is fitted with dead-man's buttons; when a button is released, tail lift movement stops immediately. Two-hand operation is used to avoid crush injuries. This means the two-hand button (4) must be activated together with the fixed control device to operate the lift when there is a high risk of crush injuries.
  • Page 42 Operation Tilt down Press and hold the Tilt (2) and Down (3) buttons in that order. The control system reads the angle of the platform. If the crush risk is considered high, the two-hand function button (4) must also be depressed. The platform is then tilted down at an even pace. Tilt down Tilt down Down Press and hold the Down button (3). The platform is lowered at an even pace. Down...
  • Page 43 Operation Depress and hold down the Up button (1). The platform is raised at an even pace. Tilt up Two-hand operation is used when tilting up. Press and hold down the Tilt (2) and Up (1) buttons in that order. The control system reads the angle of the platform. If the crush risk is considered high, the two-hand function button (4) must also be depressed. The platform is then tilted up at an even pace. Tilt up Tilt up NOTE! Always lift the platform towards the top stop before tilting it to transport position.
  • Page 44: Operating With The Fixed Control Device (Cd4)

    Operation 4.12 Operating with the fixed control device (CD4) The control device controls all tail lift functions. The control device is fitted with dead- man's buttons; when a button is released, tail lift movement stops immediately. FUNCTIONS 1. Up 2. Tilt 3. Down 4. Two-handed function...
  • Page 45 Operation 4.12.1 Operation This procedure describes how to operate the tail lift with the fixed control device (CD 14). Tilt down Turn the two-handed function knob clockwise; depress and simultaneously hold down the Tilt (2) and Down (3) buttons in that order. The platform is then tilted down at an even pace. Tilt down Down Turn the two-handed function knob clockwise; depress and simultaneously hold down the Down (3) button. The platform is lowered at an even pace. Down Turn the two-handed function knob clockwise; depress and simultaneously hold down the Up (1) button. The platform is then raised at an even pace.
  • Page 46: Operating With The Coiled Cable Control Device (Cd9)

    Operation 4.13 Operating with the coiled cable control device (CD9) The control device is used when the tail lift is in the working position and to control the Up, Down and Tilt functions. The control device is fitted with dead-man's buttons; when a button is released, tail lift movement stops immediately. FUNCTIONS Tilt Down...
  • Page 47 Operation 4.13.1 Operation This procedure describes how to operate the tail lift with the fixed control device (CD 10). Depress and hold down the ‘Up’ button (1). The platform is then raised at an even pace. Down Depress and hold down the ‘Down’ button (3). The platform is lowered at an even pace. Down...
  • Page 48 Operation Tilting down Depress and hold down the ‘Tilt’ (2) and ‘Down’ (3) buttons in that order. The platform is then tilted down at an even pace. Tilt down Tilting up Depress and hold down the ‘Tilt’ (2) and ‘Up’ (1) buttons in that order. The platform is then tilted up at an even pace. Tilt up WARNING! Use of the ‘Tilt up’ and ‘Tilt down’ functions is strictly forbidden at all times while standing on the platform.
  • Page 49: Operating With The Coiled Cable Control Device (Cd10)

    Operation 4.14 Operating with the coiled cable control device (CD10) The control device is used to control the Up and Down functions. The control device is fitted with dead-man's buttons; when a button is released, tail lift movement stops immediately. FUNCTIONS Down...
  • Page 50 Operation 4.14.1 Operation This procedure describes how to operate the tail lift with the fixed control device (CD 10). Depress and hold down the ‘Up’ button (1). The platform is raised at an even pace. Down Depress and hold down the ‘Down’ button (2). The platform is lowered at an even pace. Down...
  • Page 51: Operating With The Foot Operated Control Device (Cd14)

    Operation 4.15 Operating with the foot operated control device (CD14) The control device is used to control the Up and Down functions. The control device is fitted with dead-man's buttons; when a button is released, tail lift movement stops immediately. FUNCTIONS Down Activation...
  • Page 52 Operation 4.15.1 Operation This procedure describes how to operate the tail lift with the foot-operated control device (CD 14). Depress and hold down the ‘Activation’ (3) and ‘Up’ (1) buttons in that order. The platform is raised at an even pace. Down Depress and hold down the ‘Activation’ (3) and ‘Down’ (2) buttons in that order. The plat- form is lowered at an even pace. Down...
  • Page 53: Operating With The Radio Control Device (Cd11)

    Operating with the radio control device (CD11) The control device is used to control the Up, Down, Tilt and Lock/Unlock functions. Buttons 1-3 are dead-man's buttons; when a button is released, tail lift movement stops immediately. 1 2 3 FUNCTIONS...
  • Page 54 Operation 4.16.2 Operation This procedure describes how to operate the tail lift with the radio control device (CD 11). Depress and hold down the ‘Up’ button (1). The platform is raised at an even pace. Down Depress and hold down the ‘Down’ button (3). The platform is lowered at an even pace. Down...
  • Page 55 Operation Tilting up Depress and hold down the ‘Tilt’ (2) and ‘Up’ (1) buttons in that order. The platform is then tilted up at an even pace. Tilt up Tilting down Depress and hold down the ‘Tilt’ (2) and ‘Down’ (3) buttons in that order. The platform is then tilted down at an even pace. Tilt down WARNING! Use of the ‘Tilt up’ and ‘Tilt down’ functions is strictly forbidden at all times while standing on the platform.
  • Page 56: Control Device, 2-Button With Switch (Cd17)

    Operation 4.17 Control device, 2-button with switch (CD17) The control device with switch enables manual selection of the active device if the lift is fit- ted with two of them (primary and secondary). The control device is used to control the Up and Down functions. The control device is fitted with dead-man's buttons; when a button is released, tail lift movement stops immediately. FUNCTIONS 1. Selecting the active control device 2. Up 3. Down...
  • Page 57 Operation Selecting the active control device Turn switch (1) 90° to switch between primary and secondary control devices. Selecting the active control device Depress and hold down the Up button (2). The platform is raised at an even pace. Down Depress and hold down the ‘Down’ button (3). The platform is lowered at an even pace. Down...
  • Page 58: Control Device, 3-Button With Switch (Cd18)

    Operation 4.18 Control device, 3-button with switch (CD18) The control device with switch enables manual selection of the active device if the lift is fitted with two of them (primary and secondary). FUNCTIONS 1. Selecting the active control device 2. up 3. Tilt 4. Down...
  • Page 59 Operation Selecting the active control device Turn switch (1) 90° to switch between primary and secondary control devices. Selecting the active control device Depress and hold down the Up button (2). The platform is raised at an even pace. Down Depress and hold down the Down button (4). The platform is lowered at an even pace. Down...
  • Page 60 Operation Tilt up Depress and hold down the Tilt (3) and Up (2) buttons in that order. The platform is then tilted up at an even pace. Tilt up Tilt down Press and hold the Tilt (3) and Down (4) buttons in that order. The platform is then tilted down at an even pace. Tilt down WARNING! Use of the ‘Tilt up’ and ‘Tilt down’ functions is strictly forbidden at all times while standing on the platform.
  • Page 61: Service And Maintenance

    This manual includes ZEPRO’s recommendations for checks, lubrication and service. 5.3 Daily checks 5.4 Weekly checks 5.5 Lubrication 5.6 Service Hydraulic oil If the hydraulic oil needs to be replenished, only the oil recommended by ZEPRO is permit- ted to be used. Hydraulic systems with hydraulic oil tanks without labelling are only permitted to be filled with highly refined mineral oil (art. no. 21963, 1 litre). Hydraulic systems with hydraulic oil tanks marked with a specification for the hydraulic oil May only be filled with the oil specified on the label.
  • Page 62: Before Starting Work

    Service and maintenance Before starting work IMPORTANT Carry out the following before starting any service or maintenance: • Lower and tilt the platform down so that it rests on the ground to reduce pressure in the hydraulic system to a minimum. •...
  • Page 63: Daily Checks

    Check two-handed operation for function; see section “3.9.1 Two-handed operation” on page 23. Contact a qualified service engineer for troubleshooting or repair. Look beneath the tail lift to check for oil leaks. Contact a qualified service engineer for troubleshooting or repair. Visually inspect all tail lift components for cracks and deformations. Contact a quali- fied service engineer for troubleshooting or repair.
  • Page 64: Weekly Checks

    Service and maintenance Weekly checks Carry out the following checks: Test all tail lift functions using all control devices. Contact a qualified service engineer for troubleshooting or repair. Check hoses, connections and cylinders for cracks and leaks. Contact a qualified service engineer for troubleshooting or repair. Check the hydraulic cylinder boots for damage and secure fit. Contact a qualified ser- vice engineer for troubleshooting or repair. Check operation of the cab switch and main switch. Their function is described in sec- tion “3.8 Cab and the main switch” on page 22. Contact a qualified service engineer for troubleshooting or repair.
  • Page 65: Lubrication

    Interval At a minimum, lubrication must be done every 3 months. More frequent intervals may be necessary when driving in aggressive surroundings or the lift is washed often. Contact ZEPRO for advice. 5.5.3 Before lubrication Before lubricating, clean the lift, especially the lubrication points and grease nipples.
  • Page 66: Service

    Service the lift regularly to keep maintenance costs low, safety high and product life long. An annual service must be carried out by a ZEPRO approved workshop for the warranty to remain valid. For information about the nearest workshop, visit the ZEPRO website or contact your distributor.
  • Page 67: Marking

    Marking Marking Below is an overview showing the location of the different markings. Marking illustrations and other information can be found under the relevant subheadings in the following pages. www.hiab.co 2020-03-04 55057TL...
  • Page 68: Maximum Load Rating

    Sticker, max permissible load 2000 kg. Load centre distance 750 mm. Example: This tail lift has a maximum load of 2000 kg when the load’s centre of gravity is no more than 750 mm from the edge of the vehicle floor. If the load’s centre of gravity is placed 1500 mm from the edge...
  • Page 69: Identification Plate

    Marking Identification plate Type plates are mounted on the tail lift frame and on the cab door pillar. The identification plate contains the follow- ing information: • Type of lift • Max. permitted load in kg • Serial number • Year of manufacture • Address and tel. no. of manufacturer •...
  • Page 70: Control Device Sticker

    Marking Control device sticker The control device sticker is affixed next to or on the relevant control device depending on its type. The stickers are available in standard versions and in a latterally reversed version (option) for affixing on the opposite side of the vehicle. www.hiab.com 55053TL 2020-03-04 Control device sticker for CD 3 Control device sticker for CD1, CD 9 and CD18. The sticker comprises two parts. The narrow strip is only use with control device CD1. www.hiab.com 77661TL 2020-03-04...
  • Page 71 Marking 6.5.1 Additional Autotilt sticker There is an additional sticker affixed next to the control device sticker on tail lifts fitted with autotilt. The stickers are available in standard versions and in a latterally reversed version www.hiab.com 78888TL 2021-06-11 (option) for affixing on the opposite side of the vehicle. Additional Autotilt sticker for CD 3 www.hiab.com 77663TL 2020-02-10 Additional Autotilt sticker for CD1, CD 9 and CD18.
  • Page 72: Danger Area

    Marking Danger area The sticker is affixed on the inside of the superstructure next to the manual control device where fitted. The sticker informs of the hazards area between the vehicle floor and platform where the risk of crush injuries is especially great when operating the tail lift. www.hiab.com 65977TL 2020-05-14 Danger area Warning flags Warning flags are mounted near the tip of the platform and the left and right edges to improve conspicuity when the platform is in the horizontal position.
  • Page 73: Troubleshooting

    “4.16 Operating with the radio control locked. device (CD11)” on page 53. Tail lift not working, hydraulic Check fuses in cab and tail lift. in the pump does not start. case of a blown fuse, check that visible cables, cable glands and connectors are securely fastened and on damaged.
  • Page 74: Technical Specifications

    Technical specifications Technical specifications Noise declaration Average emission sound pressure level does not exceed 70 dB Noise Directive 2000/14/EC Noise measurement according to EN ISO 11200-11204 Measurement was carried out in accordance with EN ISO 3741-3746 Class II...
  • Page 75: Product Discontinuation

    Product discontinuation Product discontinuation General Tail lift disassembly must be carried out by personnel with the necessary knowledge and expe- rience to ensure no dangerous incidents or environmental impact can occur due to ignorance. Applicable regulations and legislation When disassembling and/or recycling, comply with local and national regulations and guidelines.
  • Page 76: Service Record

    Year 1 Service record Service Protocol L-Service (annual) Customer: Vehicle: Reg.No: Lift model: Prod.No: C=Check R=Replace L=Lubrication * If the lift has the equipment See instructions for Service points Information Comments resp. lift models Mecanics (Visual inspection of any cracks and / or damage) IE-0110 IE-0105 / IE-0104 1.1 Mounting bracket...
  • Page 77 If there are remarks concerning any of the service items, indicate any action below: Service checks (in the table below, confirm actions have been carried out for each service item. Service Remark/Action item Checks and actions have been carried out: ........................... Date Signature Company stamp...
  • Page 78 Year 2 Service Protocol L-Service (annual) Customer: Vehicle: Reg.No: Lift model: Prod.No: C=Check R=Replace L=Lubrication * If the lift has the equipment See instructions for Service points Information Comments resp. lift models Mecanics (Visual inspection of any cracks and / or damage) IE-0110 IE-0105 / IE-0104 1.1 Mounting bracket...
  • Page 79 If there are remarks concerning any of the service items, indicate any action below: Service checks (in the table below, confirm actions have been carried out for each service item. Service Remark/Action item Checks and actions have been carried out: ........................... Date Signature Company stamp...
  • Page 80 Year 3 Service Protocol XL-Service Incl. replacement of parts in Service Kit Customer: Vehicle: Reg.No: Lift model: Prod.No: C=Check R=Replace L=Lubrication * If the lift has the equipment **If the service kit contains the detail See instructions for Service points Information Comments resp.
  • Page 81 If there are remarks concerning any of the service items, indicate any action below: Service checks (in the table below, confirm actions have been carried out for each service item. Service Remark/Action item Checks and actions have been carried out: ........................... Date Signature Company stamp...
  • Page 82 Year 4 Service Protocol L-Service (annual) Customer: Vehicle: Reg.No: Lift model: Prod.No: C=Check R=Replace L=Lubrication * If the lift has the equipment See instructions for Service points Information Comments resp. lift models Mecanics (Visual inspection of any cracks and / or damage) IE-0110 1.1 Mounting bracket Any cracks / damage, Torques...
  • Page 83 If there are remarks concerning any of the service items, indicate any action below: Service checks (in the table below, confirm actions have been carried out for each service item. Service Remark/Action item Checks and actions have been carried out: ........................... Date Signature Company stamp...
  • Page 84 Year 5 Service Protocol L-Service (annual) Customer: Vehicle: Reg.No: Lift model: Prod.No: C=Check R=Replace L=Lubrication * If the lift has the equipment See instructions for Service points Information Comments resp. lift models Mecanics (Visual inspection of any cracks and / or damage) IE-0110 1.1 Mounting bracket Any cracks / damage, Torques...
  • Page 85 If there are remarks concerning any of the service items, indicate any action below: Service checks (in the table below, confirm actions have been carried out for each service item. Service Remark/Action item Checks and actions have been carried out: ........................... Date Signature Company stamp...
  • Page 86 Year 6 Service Protocol XL-Service Incl. replacement of parts in Service Kit Customer: Vehicle: Reg.No: Lift model: Prod.No: C=Check R=Replace L=Lubrication * If the lift has the equipment **If the service kit contains the detail See instructions for Service points Information Comments resp.
  • Page 87 If there are remarks concerning any of the service items, indicate any action below: Service checks (in the table below, confirm actions have been carried out for each service item. Service Remark/Action item Checks and actions have been carried out: ........................... Date Signature Company stamp...
  • Page 88: Own Remarks

    Own remarks ......................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
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  • Page 90: Product Approval

    Product approval Product approval EC Declaration of Conformity. ZEPRO, Z-Lyften Produktion AB Allévägen 4, SE 844 41 Bispgården SWEDEN hereby declares that tail lift Z 100 Z 1500/2000/2500 Z 45/75 ZAHD/ZAEHD 150/200 ZHZ 500/600 ZHD 3000 ZN 2500 with serial numbers from 380000 onwards, are manufactured in compliance with the fol- lowing EC directives: •...
  • Page 91: Declaration Of Conformity During Assembly

    The delivery card must be registered in C-Care for the warranty to be valid. The superstructure builder is responsible for registering the delivery card in C-Care (ww- w.c-office.com). User name and password are required to log in. There is no need to file the attached paper copy of the delivery card supplied with the tail lift documentation after registration in C-Care. This is to certify that the delivery card is registered in C-Care: ..............
  • Page 92 BUILT TO PERFORM ZEPRO, Del and Waltco are Hiab tail lift brands. Hiab is a world-leading supplier of equipment, intel- ligent services and digital solutions for on-road load handling. As an industry pioneer, our company commitment is to increase the efficiency of our customers' operations and to shape the future of...

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