HERKULES G200 Owner's Manual

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Owner's manual (18 pages)

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OWNERS MANUAL

www.herkules.us

Website:

info@herkules.us

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This manual contains important information concerning the

installation and operation of the gun washers listed above.

Read manual thoroughly and keep for future reference

INSTRUCTIONS

Herkules Equipment Corporation

2760 Ridgeway Court

Walled Lake, MI 48390-1662 USA

Page 1 of 22

Part# 1002655-11

Made in USA

800-444-4351

Toll Free:

248-960-7100

Phone:

248 960-7109

Fax:

Call: 1-800-444-4351

3/3/2020

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Summary of Contents for HERKULES G200

Page 1 This manual contains important information concerning the installation and operation of the gun washers listed above. OWNERS MANUAL Read manual thoroughly and keep for future reference INSTRUCTIONS www.herkules.us Herkules Equipment Corporation 800-444-4351 Website: Toll Free: info@herkules.us 2760 Ridgeway Court 248-960-7100...
Page 2: Table Of Contents
………………………………………………………………………………………………………....22 Herkules Equipment Corporation A U.S.-based manufacturer, Herkules Equipment Corporation offers a diverse line of products that support multiple industries by improving efficiency, productivity, ergonomics, comfort, and safety in the work environment. The company consists of the three product lines: Herkules, Enkon and BossLifts.
Page 3: Warranty
Our limited liability warranty coverage for Paint Gun Washers warranties the unit for a period of 12 months. Washer pumps have a separate warranty; the Herkules 338 pump is protected for a period of 2 years from the date of purchase. All other pumps, including rinse pumps, are warrantied for 12 months.
Page 4: Model Information
20.625 24.5 21.25 Two gun, two cup paint gun washer equipped with (1168) (524) (622) (540) G200 diaphragm pump, filter-regulator and timer. (31) Cleans exclusively either solvent or water based paints. Warning Symbol Caution Symbol CAUTION WARNING This symbol alerts you to the possibility of serious This symbol alerts you to the possibility of damage to injury or death if you do not follow the instructions.
Page 5: Warnings
WARNING EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly and result in serious injury. • This equipment is for professional use only. • Read all instruction manuals, tags, and labels before operating the equipment. •...
Page 6 WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor air ventilation, open flames, or sparks can cause a hazardous condition and result in fire or explosion and serious injury. • Ground the equipment. See Installation section (page 10) for grounding procedure. •...
Page 7: Assembly Instructions
Assembly Instructions Stand and tub connections [Figures 1-4] STEP 1 Remove stand from box. Loosen all (16) nuts that attach the legs to the upper frame of the Gun Washer stand. STEP 2 Position the pump mount bracket between the timer leg assembly and the filter/regulator leg assembly.
Page 8 Assembly Instructions Connecting fluid and air hoses Black air 16" Fluid hose outlet tube STEP 6 Connect the 17" long fluid inlet tube between the fluid Limit valve inlet port of the pump and the lower bulkhead on the tub. DO NOT HEAT HOSE [see fig.4].
Page 9 Lid bracket mounts underneath the lid (see Fig. 7) Mount bracket to the lid as shown, then Actuator Rod can be mounted to the Lid Actuator Bracket (see Page 14 G200 Lid Layout in manual). P/N 005-131 Screw 10-24 x 1/2 SS Fig. 8 Fig.
Page 10: Installation
Installation Installing the Gun Washer Place gun washer on a level surface in a properly ventilated paint mixing room or paint booth. Air supply Grounding the Gun Washer port Connect the ground wire on the gun washer’s pump to a true earth ground.
Page 11 Operation CAUTION All pressure gauges must be removed before placing the equipment in the gun washer to avoid damaging the gauges. fig. 10 Trigger Lock Pressure Feed Gun Air Cap Assembly Long Stem Support Gravity Feed Gun (HVLP) Paint Cup Short Stem Support Siphon Feed Gun Operating the Gun Washer...
Page 12: Preventive Maintenance
Preventive Maintenance To keep your machine working efficiently, please follow these directions. ALWAYS drain excess paint from cup or pot before placing in gun washer. Drain paint sludge from gun washer tank weekly. Do this after a weekend so that it has settled. Open ball valve and drain until clear solution flows.
Page 13: Troubleshooting
Troubleshooting Problem Possible Solution Gun washer will not turn on. Make sure the air line is properly connected with at least 75 psi. Air pressure is regulated at 75 psi. Make sure lid is fully closed. Make sure the lid rod actuator is making full contact with the limit valve on the right rear leg.
Page 14: Drawings With Part Lists
2 EA. See pg. 18 Note: Herkules Paint Gun Washers are designed to be easily maintained and repaired. As a minimum sales order is required when purchasing parts, Herkules recommends purchasing a 15171 Maintenance Kit to keep spare parts on hand for quick replacement when needed.
Page 15 G200 Parts Layout Call: 1-800-444-4351 Page 15 of 22...
Page 16 G200 Parts Layout Part # Description Quantity Ball Valve 1 EA. 1007865 Pump Mounting Bracket 1 EA. 13844 Stand Assembly 1 EA. See pg. 16 19196 Lid Assembly 1 EA. See pg. 14 12490 Manifold Assembly 1 EA. See pg. 15...
Page 17 1 EA. 005-131 Screw 10-24 x 1/2 - Stainless 2 EA. 005-137 Nylock Nut 10-24 2 EA. Note: Parts are shown for reference purposes only and are not necessarily part of a Herkules assembly. Call: 1-800-444-4351 Page 17 of 22...
Page 18 See pg. 14 64PE Manifold Hose 6.5 IN. Nipple 4-1/2" - Brass 2 EA. See pg. 14 Note: Parts are shown for reference purposes only and are not necessarily part of a Herkules assembly. Call: 1-800-444-4351 Page 18 of 22...
Page 19 G200 Pump and Legs Layout Call: 1-800-444-4351 Page 19 of 22...
Page 20 Timer Screw #4 x 5/8 2 EA. 11345 Filter / Regulator 1 EA. Washer Lock Int Tooth #10 Z 1 EA. Note: Parts are shown for reference purposes only and are not necessarily part of a Herkules assembly. Call: 1-800-444-4351 Page 20 of 22...
Page 21 G200 Hardware Layout Part # Description Quantity 001-702 Bolt Hex 1/4-20 x 1/2 - Zinc 2 EA. 001-705 Washer Flat 1/4 USS - Zinc 2 EA. 008-244 Acorn Nut 1/4-20 - Nickel 2 EA. Bolt Hex 1/4-20 x 1 - Zinc 2 EA.
Page 22: G200 Schematic
G200 Schematic Call: 1-800-444-4351 Page 22 of 22...

HERKULES G200 Owner's Manual

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