HERKULES G205 Owner's Manual

Automatic paint gun washer

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Owner's manual (21 pages)

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Part# 1002531

12/12/2005

This manual contains important information concerning the

installation and operation of the gun washers listed above.

Read manual thoroughly and keep for future reference

INSTRUCTIONS

Herkules Equipment Corporation

2760 Ridgeway Court

Walled Lake, MI 48390-1662 USA

248-960-7100

800-444-4351

Fax 248 960-7109

Patents USA 4793369, 4960142, 5174317, 5193561, 5485860 Canada 1299468

Made in the USA

website: www.herkules.us

e-mail: info@herkules.us

Page 1 of 20

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Summary of Contents for HERKULES G205

Page 1 12/12/2005 This manual contains important information concerning the installation and operation of the gun washers listed above. Read manual thoroughly and keep for future reference INSTRUCTIONS Herkules Equipment Corporation 2760 Ridgeway Court Walled Lake, MI 48390-1662 USA 248-960-7100 800-444-4351 Fax 248 960-7109...
Page 2: Table Of Contents
Table of Contents Warnings ……………………………………………………………………………………………………………………… 3-4 Assembly Instructions ……………………………………………………………………………………………………….. 5-7 Model Information ……………………………………………………………………………………………………………. 8 Installation ………………………………………………………………………………………………………………….. 8 Operation ……………………………………………………………………………………………………………………. 9-10 Preventive Maintenance ………………………………………………………………………………………………………. 10 Troubleshooting ……………………………………………………………………………………………………………… 11 Drawings with part lists: …………………………………………………………………………………………………… 12-20 Warning Symbol Caution Symbol CAUTION WARNING This symbol alerts you to the possibility of serious This symbol alerts you to the possibility of damage to injury or death if you do not follow the instructions.
Page 3: Warnings
WARNING EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly and result in serious injury. • This equipment is for professional use only. • Read all instruction manuals, tags, and labels before operating the equipment. •...
Page 4 WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor air ventilation, open flames, or sparks can cause a hazardous condition and result in fire or explosion and serious injury. • Ground the equipment. See Installation for grounding procedure. • Provide fresh air ventilation to avoid the build up of flammable fumes from the solvent. •...
Page 5: Assembly Instructions
Assembly Stand and tub connections STEP 1 Hex bolt Attach the four legs to the frame using (4) 1/4-20 x 1/2" 1/4-20 x 5/8 hex bolts, (4) #10 flat washers, (4) 1/4" lock washers Flat washer #10 and (4) 1/4" acorn nuts per leg (see fig.1). Hand tighten (2) 1/4-20 x 5/8"...
Page 6 Assembly Connecting fluid and air hoses STEP 7 Connect the black 5/32" air hose between the regulator Limit valve Upper bulkhead and the air in port of the limit valve located on the rear leg of the gun washer. Press tubing in through the collar until seated.
Page 7 Assembly Connecting lid rod and actuator linkage STEP 12 Slide the actuator over the lid rod opposite the drilled end and Clevis pin hand tighten approx. 4" from the end of the rod. Insert the actuator into the large slot in the right rear leg (see fig 8). Lid screw Lid bracket STEP 13...
Page 8: Model Information
M5-NEUTRAL Tube 5/32 clear plastic 13 in. NOTE: Dimensions listed are overall measurements. Model Description Weight Dimensions in. (mm) (kg.) G205 Two gun, two cup paint gun washer equipped with 20.625 24.5 21.25 (1168) (524) (622) (540) a solvent transfer system...
Page 9: Operation
Operation Filling the Gun Washer with Fluid Placing Equipment in the Gun Washer Close ball valve located on the bottom of the tank. To clean guns not mentioned here, use the long or short stem supports as needed (see Fig. 10). For questions or Connect the solvent fill hose to the clean solvent container.
Page 10: Preventive Maintenance
Operation Operating the Gun Washer Remove the equipment from the gun washer and wipe off any remaining solvent. Make sure all wire trigger locks and other accessories Draining the Gun Washer are inside the gun washer tub. If washing only one set of equipment, place empty cans over Place a 5-gallon bucket underneath the gun washer the unused nozzles and/or stem supports to prevent solvent spray from hitting the underside of the gun washer lid.
Page 11: Troubleshooting
Troubleshooting Problem Possible Solution Gun washer will not turn on. Make sure the air line is properly connected with at least 75 psi. Air pressure is regulated at 75 psi. Make sure lid is fully closed. Make sure the lid rod actuator is making full contact with the limit valve on the right rear leg.
Page 12: Drawings With Part Lists
G205 Parts Layout Page 12 of 20...
Page 13 G205 Parts Layout Part # Description Quantity Manifold Assembly 1 EA. See pg. 15 Divider - Stainless 1 EA. 1001706 Front Decal 1 EA. 1000651 Flammable Caution Sticker 1 EA. 11418 Stand Frame 1 EA. Nut Hex 1-14 UNS - Brass 2 EA.
Page 14 Rivet 3/16 x 1/2 - Aluminum 4 EA. Rivet 3/16 x 1/4 - Stainless 2 EA. Hinge 2 EA. Note: Parts are shown for reference purposes only and are not necessarily part of a Herkules assembly. Page 14 of 20...
Page 15 Manifold Half B - Stainless 1 EA. 55SR Manifold Half A - Stainless 1 EA. Nipple 4-1/2" - Brass 2 EA. Note: Parts are shown for reference purposes only and are not necessarily part of a Herkules assembly. Page 15 of 20...
Page 16 G205 Pump and Legs Layout Page 16 of 20...
Page 17 Limit Valve - Gold 1 EA. Hex Nipple 1/4 NPT - Brass 1 EA. 5/32 Hose Fitting 90° Swivel 1 EA. Note: Parts are shown for reference purposes only and are not necessarily part of a Herkules assembly. Page 17 of 20...
Page 18 G205 Panel Layout Page 18 of 20...
Page 19 Hose Barb 3/8 X 1/4 npt Brass 5 EA Ball Valve 1/2 npt Brass 2 EA 001-600A S-Hook 1 EA Note: Parts are shown for reference purposes only and are not necessarily part of a Herkules assembly. Page 19 of 20...
Page 20 G205 Hardware Layout Part # Description Quantity 001-702 Bolt Hex 1/4-20 x 1/2 - Zinc 16 EA. 001-705 Washer Flat 1/4 USS - Zinc 2 EA. 002-161 Washer Flat #10 USS - Zinc 18 EA. 008-244 Acorn Nut 1/4-20 - Nickel 18 EA.

HERKULES G205 Owner's Manual

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