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OWNERS MANUAL
www.herkules.us
Website:
info@herkules.us
E-mail:
This manual contains important information concerning the
installation and operation of the gun washers listed above.
Read manual thoroughly and keep for future reference
Herkules Equipment Corporation
2760 Ridgeway Court
Walled Lake, MI 48390-1662 USA
Page 1 of 16
Part# 1004543-03
Made in USA
800-444-4351
Toll Free:
248-960-7100
Phone:
248 960-7109
Fax:
8/19/2020
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Table of Contents
Related Manuals for HERKULES G511
Summary of Contents for HERKULES G511
- Page 1 Made in USA This manual contains important information concerning the OWNERS MANUAL installation and operation of the gun washers listed above. Read manual thoroughly and keep for future reference www.herkules.us Herkules Equipment Corporation 800-444-4351 Website: Toll Free: info@herkules.us 2760 Ridgeway Court...
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Page 2: Table Of Contents
………………………………………………………………………………………………………....16 Herkules Equipment Corporation A U.S.-based manufacturer, Herkules Equipment Corporation offers a diverse line of products that support multiple industries by improving efficiency, productivity, ergonomics, comfort, and safety in the work environment. The company consists of the three product lines: Herkules, Enkon and BossLifts. -
Page 3: Warranty
Our limited liability warranty coverage for Paint Gun Washers warranties the unit for a period of 12 months. Washer pumps have a separate warranty; the Herkules 338 pump is protected for a period of 2 years from the date of purchase. All other pumps, including rinse pumps, are warrantied for 12 months. -
Page 4: Model Information
NOTE: Dimensions listed are overall measurements. Model Description Weight Dimensions in./(mm) lbs/(kg) 42.25 15.5 20.5 Manual cleaning waterborne Gun Washer includes 55.5 G511 (1073) (394) (521) (508) pressure cleaning gun, blow-off gun, flow thru brush and (25) coagulation accelerator. Warning Symbol Caution Symbol WARNING... -
Page 5: Warnings
WARNING EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly and result in serious injury. • This equipment is for professional use only. • Read all instruction manuals, tags, and labels before operating the equipment. •... - Page 6 WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor air ventilation, open flames, or sparks can cause a hazardous condition and result in fire or explosion and serious injury. • Ground the equipment. See Installation for grounding procedure. • Provide fresh air ventilation to avoid the build up of fumes. •...
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Page 7: Installation
Installation Installing the Gun Washer Place gun washer on a level surface in a properly ventilated paint mixing room or paint booth. Grounding the Gun Washer Connect the ground wire on the gun washer’s pump to a true earth ground. Ground all equipment used or located in the gun washer area. - Page 8 Pour the dirty paint mixture to be recycled into the tank. Do not exceed the 5 gallon capacity of the tank. Add flocculant / coagulant to the dirty paint mixture. (Herkules CoAgent P/N CA01 recommended.) Note: Contact local distributor to purchase flocculant/coagulant.
- Page 9 Note: Repeat process if adequate separation does not occur (dependent upon quality of flocculant). Filter Inner P/N 1003348 Open the ball valve to allow the mixture to drain through the filter bags. The filter bags capture the paint debris, and the bucket captures the filtered cleaning solution / water mixture that can be reused for cleaning.
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Page 10: Preventive Maintenance
Preventative Maintenance To keep your machine working efficiently and effectively, please follow these directions. Always drain excess paint from cup or pot before placing in gun Filter / Regulator washer. (#11345) Replace Filter/Regulator yearly. (#11345) Change water completely when objects being cleaned become tacky to the touch. -
Page 11: Troubleshooting
Troubleshooting Problem Possible Solution Pump turns on but wash water Make sure wash bucket is not empty. does not flow. Make sure the filter at the end of the pick up tube is completely submerged in water. Check all fluid connections to ensure that there are no leaks. Make sure the indicator on the side is set to Clean. -
Page 12: Drawings With Part Lists
G511 Parts Layout Page 12 of 16... - Page 13 Nut Nylock 10-24 Zinc 008-244 Acorn Nut 1/4-20 Fitting PTC 90° Swivel 5/32 x 1/4 NPT Fitting PTC 5/32 x 1/8 NPT 19678 Kit Tub Replacement G511 1000524 Check Valve Washer 1-1/2 x 1 Nylon C12BX Tee 1/4 NPT Brass...
- Page 14 G511 Pump and Legs Layout Page 14 of 16...
- Page 15 Tee Street 1/4 NPT Brass 11345 Filter / Regulator Hose Fitting 90° 5/32 x 1/4 NPT Hose Fitting 5/32 x 1/8 NPT Note: Parts are shown for reference purposes only and are not necessarily part of a Herkules assembly. Page 15 of 16...
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Page 16: G511 Schematic
Page 16 of 16...
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