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OWNERS MANUAL
www.herkules.us
Website:
info@herkules.us
E-mail:
This manual contains important information concerning the
installation and operation of the gun washers listed above.
Read manual thoroughly and keep for future reference
INSTRUCTIONS
Herkules Equipment Corporation
2760 Ridgeway Court
Walled Lake, MI 48390-1662 USA
Page 1 of 20
Part# 1002702-07
Made in USA
800-444-4351
Toll Free:
248-960-7100
Phone:
248 960-7109
Fax:
2/19/2021

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Summary of Contents for HERKULES G415

  • Page 1 Made in USA This manual contains important information concerning the installation and operation of the gun washers listed above. OWNERS MANUAL Read manual thoroughly and keep for future reference INSTRUCTIONS Herkules Equipment Corporation 800-444-4351 Toll Free: www.herkules.us Website: 2760 Ridgeway Court...
  • Page 2: Table Of Contents

    …………………………………………………………………………………………………… 19 Herkules Equipment Corporation A U.S.-based manufacturer, Herkules Equipment Corporation offers a diverse line of products that support multiple industries by improving efficiency, productivity, ergonomics, comfort, and safety in the work environment. The company consists of the three product lines: Herkules, Enkon and BossLifts.
  • Page 3: Warranty

    Our limited liability warranty coverage for Paint Gun Washers warranties the unit for a period of 12 months. Washer pumps have a separate warranty; the Herkules 338 pump is protected for a period of 2 years from the date of purchase. All other pumps, including rinse pumps, are warrantied for 12 months.
  • Page 4: Model Information

    (648) (514) (39.5) rinsing. Adapted for cleaning pressure pot systems paint hoses, G415 and cans up to five gallons plus a hand held brush for manual cleaning of parts. Includes a factory installed Fume Extractor. Notes: * Foot Pedal protrudes an additional 4.5” (114 mm.) past the front of the Gun Washer.
  • Page 5: Warnings

    WARNING EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly and result in serious injury. • This equipment is for professional use only. • Read all instruction manuals, tags, and labels before operating the equipment. •...
  • Page 6 WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor air ventilation, open flames, or sparks can cause a hazardous condition and result in fire or explosion and serious injury. • Ground the equipment. See Installation for grounding procedure. • Provide fresh air ventilation to avoid the build up of flammable fumes from the cleaning solution. •...
  • Page 7: Installation

    Installation Installing the Gun Washer Place gun washer on a level surface in a properly ventilated paint mixing room or paint booth. Grounding the Gun Washer Connect the ground wire on the gun washer’s pump to a true earth ground. Air Inlet Fitting Ground all equipment used or located in the gun washer...
  • Page 8: Operation

    Operation Filling the Gun Washer with Fluid Placing Equipment in the Gun Washer To clean guns not mentioned here, use the long or short stem Close ball valve located on the bottom of the tank. supports as needed [see Fig. 2]. For questions or adapter Pour five gallons (18.9 liters) of high quality, slow kits, contact your paint gun washer distributors.
  • Page 9 Operation Internal Washing of Paint Lines with Guns Attached Additional Hose and Can Washing Features Remove the brass plug from the hose wash bulkhead on the front of the shield. Install a female fluid quick coupler with Internal Washing of Paint Lines 1/4 in.
  • Page 10 Operation Rinsing of Paint Equipment Manual Cleaning of Paint Equipment Place a five-gallon can of clean solvent next to gun washer. 1. Set the pointer on the shield to the brush clean Remove the cap from the can and replace it with the plug position.
  • Page 11: Preventative Maintenance

    Preventative Maintenance To keep your machine working efficiently, please follow these directions. ALWAYS drain excess paint from cup or pot before placing in gun washer. Drain paint sludge from gun washer tank weekly. Do this after a weekend so that it has settled. Open ball valve Filter / and drain until clear solution flows.
  • Page 12: Troubleshooting

    Troubleshooting Problem Possible Solution Make sure the air line is properly connected with 90-120 psi. Make sure lid is fully closed. Make sure the limit valve on the pump bracket is closed in the downward position. Check all air connections to ensure that there are no leaks. Gun washer will not turn on.
  • Page 13: Drawings With Part Lists

    Parts Layout for G415 Page 13 of 20...
  • Page 14 Parts Layout for G415 Part # Description Quantity 1001709 Lid Sticker 1 EA 10444 Lid Assembly 1 EA 10737 1 EA Brush Assembly 11049 Guard 1 EA 10099 Tank Assembly 1 EA 11051 1 EA Lid Stop Divider 1 EA 2 EA See fig.
  • Page 15 G415 Panel Assembly #12597 Layout Page 15 of 20...
  • Page 16 G415 Panel Assembly Layout Part # Description Quantity 005-119 Hex Head Screw 2 EA 1000905 Control Valve 3 port 1 EA M230-003 Timer Cam 1 EA 13149 Support Bracket 1 EA M230-004 Spacer 2 EA 1007592 Timer 1 EA 1000851...
  • Page 17 G415 Manifold Layout Part # Description Quantity 54P1 Jet Nozzle 12 EA Stem Support 2 EA 005-145 Check Ball Assembly 2 EA Tube Fitting 2 EA 002-136S Manifold Bolt 2 EA 002-143 Connector 1 EA C12D Street Tee 2 EA...
  • Page 18 G415 Panel Assembly #10637 Layout Part # Description Quantity Limit Valve 10-32 port 1 EA Tube Fitting 1 EA Diaphragm Pump 1 EA 5/32" Nylon Tubing 11 IN Tube Fitting 1 EA Reducing Coupler 1 EA 002-131 Street Elbow 1 EA...
  • Page 19: G415 Schematic

    Page 19 of 20...
  • Page 20 Page 20 of 20...

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