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Part# 1002655-02
4/6/2007
This manual contains important information concerning the
installation and operation of the gun washers listed above.
Read manual thoroughly and keep for future reference
INSTRUCTIONS
Herkules Equipment Corporation
2760 Ridgeway Court
Walled Lake, MI 48390-1662 USA
248-960-7100
800-444-4351
Fax 248 960-7109
Patents USA 7070167 4793369, 4960142, 5174317, 5193561, 5485860 Canada 1299468 & Patents Pending
website: www.herkules.us
Made in the USA
e-mail: info@herkules.us
Page 1 of 18
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Summary of Contents for HERKULES G200
- Page 1 4/6/2007 This manual contains important information concerning the installation and operation of the gun washers listed above. Read manual thoroughly and keep for future reference INSTRUCTIONS Herkules Equipment Corporation 2760 Ridgeway Court Walled Lake, MI 48390-1662 USA 248-960-7100 800-444-4351 Fax 248 960-7109 Patents USA 7070167 4793369, 4960142, 5174317, 5193561, 5485860 Canada 1299468 &...
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Page 2: Table Of Contents
Serial Number PATENT NUMBERS Model Number This product has patent protection under one or more of the following patent numbers: 7070167, 5485860, 5193561, 5174317 Purchase Date 4960142, 4793369, 1299468 and Patents Pending website: www.herkules.us 1002742 Distributor Page 2 of 18... -
Page 3: Warnings
WARNING EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly and result in serious injury. • This equipment is for professional use only. • Read all instruction manuals, tags, and labels before operating the equipment. •... -
Page 4: Warnings
WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor air ventilation, open flames, or sparks can cause a hazardous condition and result in fire or explosion and serious injury. • Ground the equipment. See Installation for grounding procedure. • Provide fresh air ventilation to avoid the build up of flammable fumes from the cleaning solution. •... -
Page 5: Assembly Instructions
Assembly Stand and tub connections STEP 1 Flat washer #10 Hex bolt Attach the four legs to the frame using (4) 1/4-20 x 1/2" 1/4-20 x 1/2" hex bolts, (4) #10 flat washers, (4) 1/4" lock washers Filter/Regulator leg assembly and (4) 1/4"... - Page 6 Assembly Connecting fluid and air hoses Black air STEP 7 hose Connect the 14" long fluid outlet tube between the fluid 14" Fluid Limit valve outlet tube outlet port of the pump and the upper bulkhead on the tub. DO NOT HEAT HOSE (see fig.4). STEP 8 Connect the 16"...
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Page 7: Model Information
Model Description Weight Dimensions in./(mm) lbs/(kg) Two gun, two cup paint gun washer equipped with 20.625 24.5 21.25 G200 diaphragm pump, filter-regulator and timer. (31) (1168) (524) (622) (540) Cleans both solvent and water based paints. Installation Installing the Gun Washer Place gun washer on a level surface in a properly ventilated paint mixing room or paint booth. -
Page 8: Operation
Operation Filling the Gun Washer with Fluid Placing Equipment in the Gun Washer Close ball valve located on the bottom of the tank. To clean guns not mentioned here, use the long or short stem supports as needed (see Fig. 8). For questions or Pour five gallons (18.9 liters) of high quality adapter kits contact your paint gun washer distributor. -
Page 9: Preventive Maintenance
Operation Operating the Gun Washer Make sure all wire trigger locks and other accessories If the lid is opened prior to the end of the timing cycle, the are inside the gun washer tub. safety air cutoff switch will stop the gun washer. The gun washer will start again when the lid is closed if time If washing only one set of equipment, place empty cans over remains on the timer. -
Page 10: Troubleshooting
Troubleshooting Problem Possible Solution Gun washer will not turn on. Make sure the air line is properly connected with at least 75 psi. Air pressure is regulated at 75 psi. Make sure lid is fully closed. Make sure the lid rod actuator is making full contact with the limit valve on the right rear leg. -
Page 11: Drawings With Part Lists
G200 Parts Layout Page 11 of 18... - Page 12 G200 Parts Layout Part # Description Quantity Ball Valve 1 EA. 11958 Pump Mounting Bracket 1 EA. 11959 Filter Leg Assy 1 EA. See pg. 15 11960 Timer Leg Assembly 1 EA. See pg. 15 12025 Lid Assembly 1 EA.
- Page 13 Rivet 3/16 x 1/2 - Aluminum 4 EA. Rivet 3/16 x 1/4 - Stainless 2 EA. Hinge 2 EA. Note: Parts are shown for reference purposes only and are not necessarily part of a Herkules assembly. Page 13 of 18...
- Page 14 54P1 Full jet Nozzle - White 12 EA. 64PE Manifold Hose 7 IN. Nipple 4-1/2" - Brass 2 EA. Note: Parts are shown for reference purposes only and are not necessarily part of a Herkules assembly. Page 14 of 18...
- Page 15 G200 Pump and Legs Layout Page 15 of 18...
- Page 16 Timer Screw #4 x 5/8 2 EA. T17M Filter / Regulator 1 EA. 5/32 Hose fitting 90° Swivel 2 EA. Note: Parts are shown for reference purposes only and are not necessarily part of a Herkules assembly. Page 16 of 18...
- Page 17 G200 Hardware Layout Part # Description Quantity 001-702 Bolt Hex 1/4-20 x 1/2 - Zinc 18 EA. 001-705 Washer Flat 1/4 USS - Zinc 2 EA. 002-161 Washer Flat #10 USS - Zinc 19 EA. 008-244 Acorn Nut 1/4-20 - Nickel 18 EA.
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Page 18: Notes
Notes Page 18 of 18...
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