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Herkules Equipment Corporation
248-960-7100
Patents USA 4793369, 4960142, 5174317, 5193561, 5485860 Canada 1299468
This manual contains important information concerning the
installation and operation of the gun washers listed above.
Read manual thoroughly and keep for future reference
INSTRUCTIONS
2760 Ridgeway Court
Walled Lake, MI 48390-1662 USA
800-444-4351
Fax 248 960-7109
Page 1 of 19
Part# GW/R-T-OM
1/12/04
Models:
GW/R-T
GW/R-2-T
Made in the USA
TN
GW/R-3-T
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Table of Contents
Related Manuals for HERKULES GW/R-T
Summary of Contents for HERKULES GW/R-T
- Page 1 Part# GW/R-T-OM 1/12/04 Models: GW/R-T GW/R-2-T GW/R-3-T This manual contains important information concerning the installation and operation of the gun washers listed above. Read manual thoroughly and keep for future reference INSTRUCTIONS Herkules Equipment Corporation 2760 Ridgeway Court Walled Lake, MI 48390-1662 USA...
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Page 2: Table Of Contents
……………………………………………………………………………………………… 8 Troubleshooting …………………………………………………………………………………………………………. 9 Notes …………………………………………………………………………………………………………………….. 10-11 Timed Diaphragm Pump Assembly Instructions ………………………………………………………………. 12 Timed Diaphragm Pump Assembly Drawings ……………. …………………………………………………. 13 … Drawings with part lists: GW/R-T 14-15 ……………………………………………………………………………………………………… GW/R-2-T 16-17 …………………………………………………………………………………………………… GW/R-3-T 18-19 …………………………………………………………………………………………………… Warning Symbol Caution Symbol... -
Page 3: Warnings
WARNING EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly and result in serious injury. • This equipment is for professional use only. • Read all instruction manuals, tags, and labels before operating the equipment. •... - Page 4 WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor air ventilation, open flames, or sparks can cause a hazardous condition and result in fire or explosion and serious injury. • Ground the equipment. See Installation for grounding procedure. • Provide fresh air ventilation to avoid the build up of flammable fumes from the solvent. •...
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Page 5: Model Information (List Of Models With Descriptions And Data)
Two gun, two cup paint gun washer/recycler equipped (33.6) (1057) (521) (619) (781) with diaphragm pump, filter-regulator and timer. 41.625 20.5 24.375 30.75 GW/R-2-T GW/R-T for use with water based cleaning solutions or (33.6) (1057) (521) (619) (781) standard lacquer thinner solvents. 41.625 20.5 24.375 30.75 GW/R-3-T... -
Page 6: Operation
Operation Filling the Gun Washer with Fluid Placing Equipment in the Gun Washer 1 Close ball valve located on the bottom of the tank. To clean guns not mentioned here, use the long or short stem supports as needed (see Fig. 2). For questions or adapter kits contact your paint gun washer distributor. - Page 7 Operation Additional Washing Features of Model GW/R-3-T Internal Washing of Paint Lines Remove the brass plugs from the bottom of the 3-way valve and the internal wash bulkhead (see Fig. 3 & 4). Install a female fluid quick coupler with 1/4 in. npt male threads (suitable for lacquer thinner) into the bottom of the 3-way valve.
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Page 8: Preventive Maintenance
Operation Operating the Gun Washer 1 Make sure all wire trigger locks and other accessories are inside the gun washer tank. 2 If washing only one set of equipment, place empty cans over the unused nozzles and/or stem supports to prevent solvent spray from hitting the underside of the gun washer lid. -
Page 9: Troubleshooting
Troubleshooting Problem Possible Solution Gun washer will not turn on. Make sure the air line is properly connected with 90-120 psi. Make sure lid is fully closed. Make sure the limit valve (#M1C) on the valve bracket (#M1SA) is closed in the downward position. Check all air connections to ensure that there are no leaks. -
Page 10: Notes
Notes Page 10 of 19... - Page 11 Notes Page 11 of 19...
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Page 12: Timed Diaphragm Pump Assembly Instructions
Diaphragm pump housing assembly instructions 1 Place the two nylon spacers over the housing bolts 3 Tighten the diaphragm pump housing to the and insert into the gun washer frame holes. Place upper stand. flat washer, then lock washer, then nut onto the 1” bolt and finger tighten. - Page 13 Diaphragm Pump Kit #338DT Blue Air Tubing connect to lid air cut off switch in port Black Air Tubing connect to lid air cut off switch out port 3/8” Material Outlet Tube connect to upper outlet of tub 1/2” Material Inlet Tube connect to lower outlet of tub Diaphragm Pump Kit Blue Air Tubing...
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Page 14: Gw/R-T
Parts layout for GW/R-T Lid assembly Divider #002-096SA #25D Tank #1-BLUE Lid valve bracket #M1SA Upper stand Manifold tube #93BA #64A Gun hanger #10045 Bulkhead Intake filter Outlet tube #338-006 Lower stand #93DA Inlet tube #314-003 Bulkhead Bulkhead Ball valve... - Page 15 Manifold Assembly Note: #55A Parts called out are not necessarily contained in the assemblies. All parts are not necessarily shown or called out. Nozzle #54P1 Stem support #53A Manifold block #002-137 01960510(254) Manifold bolt #002-136 Flare fitting Pump/Timer Assembly Reducer Regulator nut Hose barb Upper panel...
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Page 16: Gw/R-2-T
Parts layout for GW/R-2-T Lid assembly Divider #002-096SA #25D Tank #1-BLUE Lid valve bracket #M1SA Upper stand Manifold tube #93BA #64A Gun hanger #10045 Bulkhead Intake filter Outlet tube #338-006 Lower stand #93DA Inlet tube #314-003 Bulkhead Bulkhead Ball valve 01981001(75) Page 16 of 19... - Page 17 Manifold Assembly Note: #55A2 Parts called out are not necessarily contained in the assemblies. All parts are not necessarily shown or called out. Nozzle #54P1 Stem support #53A Manifold block #002-137 01960510(254) Manifold bolt #002-136S Flare fitting #1000134 Pump/Timer Assembly Reducer Regulator nut Hose barb...
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Page 18: Gw/R-3-T
Parts layout for GW/R-3-T Lid assembly Divider #002-096SA #25D Tank #1-BLUE Bulkhead #1000135 Lid valve bracket Plug #M1SA #61A Manifold tube Upper stand #64A #93BA Elbow Gun hanger #005-105 #10045 Bulkhead Intake filter #11A Flexible tube Lower stand #1000523 #93DA Bulkhead Inlet tube #314-003... - Page 19 Note: Manifold Assembly Parts called out are not necessarily #10170 contained in the assemblies. All parts are not necessarily shown or called out. Nozzle #54P1 Hex plug Adaptor #1001107 Stem support #53A Manifold block #002-137D Manifold bolt 01960414(254) #002-136 Flare fitting Reducer Pump/Timer Assembly Regulator nut...
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