HERKULES G100 Owner's Manual

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Owner's manual (20 pages)

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Herkules Equipment Corporation

248-960-7100

Patents USA 7070167 4793369, 4960142, 5174317, 5193561, 5485860 Canada 1299468 & Patents Pending

website: www.herkules.us

This manual contains important information concerning the

installation and operation of the gun washers listed above.

Read manual thoroughly and keep for future reference

INSTRUCTIONS

2760 Ridgeway Court

800-444-4351

Made in the USA

Page 1 of 19

Walled Lake, MI 48390-1662 USA

Fax 248 960-7109

e-mail: info@herkules.us

Part# 1002423-07

1/18/2010

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Summary of Contents for HERKULES G100

Page 1 Read manual thoroughly and keep for future reference Read manual thoroughly and keep for future reference INSTRUCTIONS INSTRUCTIONS Herkules Equipment Corporation 2760 Ridgeway Court Walled Lake, MI 48390-1662 USA 248-960-7100 800-444-4351 Fax 248 960-7109 Patents USA 7070167 4793369, 4960142, 5174317, 5193561, 5485860 Canada 1299468 &...
Page 2: Table Of Contents
Model Number This product has patent protection under one or more of the following patent numbers: 7070167, 5485860, 5193561, 5174317 Purchase Date 4960142, 4793369, 1299468 and Patents Pending website: www.herkules.us 1002742 Distributor Page 2 of 19 Page 2 of 19...
Page 3: Warnings
WARNING WARNING EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly and result in serious injury. • This equipment is for professional use only. • Read all instruction manuals, tags, and labels before operating the equipment. •...
Page 4 WARNING WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor air ventilation, open flames, or sparks can cause a hazardous condition and result in fire or explosion and serious injury. • Ground the equipment. See Installation for grounding procedure. • Provide fresh air ventilation to avoid the build up of flammable fumes from the solvent. •...
Page 5: Assembly Instructions
Assembly Stand and tub connections STEP 1 Position the pump mount bracket between the timer leg and the filter/regulator leg of the stand assembly. Hex bolt Hex bolt 1/4-20 x 1 1/4-20 x 1 Attach the pump mount bracket to the stand using (2) 1/4-20 x 1/2 hex bolts, (2) #10 flat washers, (2) 1/4"...
Page 6 Assembly Air hose connections STEP 8 Connect the black 5/32" air hose between the regulator Limit Limit valve valve and the air in port of the limit valve located on the rear leg of the gun washer. Press tubing in through the collar until Black air Black air hose...
Page 7 Assembly Grounding the lid Lid bracket Lid bracket Lid screw Lid screw STEP 15 Using an 1/8" allen wrench, remove the back right lid screw. Connect the ground wire (with the aluminum terminal attached) from the pump to the lid screw and reconnect it to the tub (see fig.6).
Page 8: Model Information
22.5 20.375 44.5 (905) (425.5) (571.5) (517.5) G100 with diaphragm pump, filter-regulator and timer. 20.2 Capable of cleaning solvent and water base paints. Installation Installing the Gun Washer Place gun washer on a level surface in a properly Air in port ventilated paint mixing room or paint booth.
Page 9: Operation
Operation Connecting the Cleaning Solution to the Washer Placing Equipment in the Gun Washer Disconnect the drain hose from the flare connector on the To clean guns not mentioned here, use the long or short bottom of the tank. stem supports as needed (see pg.15). For questions or Insert the drain hose and siphon tube into a fresh 5 gallon adapter kits contact your paint gun washer distributor.
Page 10: Preventive Maintenance
Operation Operating the Gun Washer Make sure wire trigger locks and other accessories If the lid is opened prior to the end of the timing cycle, the are inside the gun washer tank. safety air cutoff switch will stop the gun washer. The gun washer will start again when the lid is closed if time Place equipment in the tank according to the diagrams remains on the timer.
Page 11: Troubleshooting
Troubleshooting Problem Possible Solution Gun washer will not turn on. Make sure the air line is properly connected with at least 75 psi. Air pressure is regulated at 75 psi. Make sure lid is fully closed. Make sure the lid rod actuator is making full contact with the limit valve on the right rear leg.
Page 12: Drawings With Part Lists
G100 Parts Layout Page 12 of 19...
Page 13 Hose 1/2 OD x .062 Black PE 5.75 in. 12129 Manifold Assembly 1 ea. See pg.15 13981 Stand Assembly for G100 1 ea. 1002644 Bulkhead with Nut - Brass 2 ea. 64PE Hose 1/2 OD x .062 Black PE 16 in.
Page 14 Washer Flat #10 - Nylon 6 ea. 11957 Actuator 1 ea. 12131 Lid Bracket 1 ea. 12132 1 ea. Note: Parts are shown for reference purposes only and are not necessarily part of a Herkules assembly. Page 14 of 19...
Page 15 Full jet Nozzle - Brass 1 ea. Nipple 4-1/2" - Brass 2 ea. Hose Barb - Brass 1 ea. Note: Parts are shown for reference purposes only and are not necessarily part of a Herkules assembly. Page 15 of 19...
Page 16 G100 Pump and Legs Layout Page 16 of 19...
Page 17 Adaptor 1/4 NPT - Brass 1 ea. Note: Parts are shown for reference purposes only and are not necessarily part of a Herkules assembly. and are not necessarily part of a Herkules assembly. Page 17 of 19 Page 17 of 19...
Page 18 G100 Hardware Layout Part # Description Quantity 001-705 Washer Flat 1/4 USS - Zinc 2 ea. 002-161 Washer Flat #10 USS - Zinc 2 ea. 008-244 Acorn Nut 1/4-20 - Nickel 2 ea. 001-702 Bolt Hex 1/4-20 x 1/2 - Zinc 2 ea.
Page 19: Notes
Notes Page 19 of 19 Page 19 of 19...

HERKULES G100 Owner's Manual

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