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Application Guide & Installation Instruction
for ICM1511*, ICM1512*, ICM1513*, ICM1514*
For more information on our complete range of American-made
products – plus wiring diagrams, troubleshooting tips and more,
visit us at www.icmcontrols.com
Interrupted Ignition Series
Oil Primary Control
• Controls oil burner, oil valve
(if desired) and the ignition
transformer in response to a call
for heat.
• ICM patented energy transfer
technology ensures fuel valve and
pump will only be energized if the
control is properly functioning
• LED to indicate system lockout
• Enclosed safety switch with
external reset button
• Direct replacement for popular
competitive models
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Related Manuals for ICM Controls ICM1511 Series
Summary of Contents for ICM Controls ICM1511 Series
- Page 1 Interrupted Ignition Series Oil Primary Control • Controls oil burner, oil valve (if desired) and the ignition transformer in response to a call for heat. • ICM patented energy transfer technology ensures fuel valve and pump will only be energized if the control is properly functioning • LED to indicate system lockout • Enclosed safety switch with external reset button • Direct replacement for popular competitive models Application Guide & Installation Instruction for ICM1511*, ICM1512*, ICM1513*, ICM1514* For more information on our complete range of American-made products – plus wiring diagrams, troubleshooting tips and more, visit us at www.icmcontrols.com...
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Page 2: Table Of Contents
Table of Contents Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Features. - Page 3 Diagnostic. Reset. Button Delay.Time. DIP.Switch Alarm. Terminals Figure 1:.Terminals, connectors, LED, reset button and DIP switch locations.
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Page 4: Application
Application ICM’s Interrupted Ignition Oil Primary Control is ideal for residential oil-fired burners used in boilers, forced air furnaces, and water heaters. The oil primary: • Controls fuel oil • Senses the flame • Commands ignition spark • Triggers a remote alarm circuit when in lockout The ICM Interrupted Ignition Oil Primary Control can be used with hydronic and forced air systems. -
Page 5: Features
Features • Thermostat Compatibility • Limited Recycle: – Number of recycle trials is limited to three per heat call – Lockout results when flame extinguishes three times without a successful heat call • Pump Priming Cycle: – Place the oil primary control in purge cycle by pressing and releasing the unit’s reset button when in delayed valve-on, safety check, ignition, or carry-over periods. - Page 6 – Every time there is a successful heat call, the count will return to zero – From restricted mode, reset by pressing and holding the reset button for 30 seconds. When the LED flashes twice, reset has been accomplished • T-T Jumper: Remove a factory-installed T-T jumper resistor by cutting it with side- cutting pliers •...
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Page 7: Specifications
Specifications Models: Lockout Valve-on Burner Timing* Delay Motor-off Delay Alarm Thermostat Limit ICM P/N (seconds) (seconds) (minutes) Contacts Selectable Selectable 0 ICM151 1* or 0, 2, 4, 6 (b) 0 or 15 0, 2, 4, 6 (b) or Factory Set ICM1512* OPTIONAL 0.5, 2, 4, or 8... - Page 8 Electrical Ratings: Inputs: • Voltage: 102 to 132 VAC, 120 VAC nominal • Current: 100 mA plus burner motor, valve, and ignitor loads • Frequency: 60 Hz. Outputs: Relay Contacts: • Burner: 120 VAC, 10 full load amperes (FLA), 60 locked rotor amperes (LRA). •...
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Page 9: Installation
Installation When Installing This Product: 1. Carefully read these instructions. Failure to read and follow instructions may cause a hazardous condition or may damage the product. 2. Check these instructions for product ratings to ensure the product is proper for your intended application. - Page 10 Warning! Electrical Shock Hazard! • Can cause severe injury, death or property damage. • Disconnect power supply before beginning installation to prevent electrical shock or equipment damage. More than one disconnect may be involved. Wiring: 1. Make sure all wiring complies with local codes and ordinances. 2.
- Page 11 Delay Timings DIP Switch Setting Burn Motor-Off Delay Valve- Valve on Delay Switch (minutes) On Delay (seconds) ICM151 1* ICM1512* ICM151 1* ICM1512* — Notes: (x) Does not matter. (b) S-3 not provided on ICM1512* models. Table 2...
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Page 12: Testing
Testing Warning! • Fire or Explosion Hazard. • Can cause severe injury, death or property damage. • Make sure the combustion chamber is free of oil and/or oil vapor before starting system. Start System 1. Open hand valve in oil supply line. 2. - Page 13 Check Safety Features Safe Start 1. Place a jumper across cad cell terminals. 2. Follow procedure to turn on burner. Burner must not start, indicator light turns on and control remains in Idle Mode. Simulate Flame Failure: 1. Follow procedure to turn on burner. 2.
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Page 14: Operation
Operation The ICM Interrupted Ignition Oil Primary Control is a microprocessor-based control. The indicator light provides diagnostic information for lockout, recycling and patented cad cell status. There is a manual reset button to exit the lockout mode and enter the idle mode (See Fig. - Page 15 (continued from 5. Control enters Ignition Carry-Over period (continues to spark for 10 to 30 previous page) seconds. a. T urns on indicator light. Thermostat calls b. If flame is lost and lockout time has not expired, Oil Primary Control for heat returns to Trial for Ignition period.
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Page 16: Troubleshooting.and.maintenance
Troubleshooting and Maintenance Due to the potential hazard of line voltage, only a trained, experienced service technician should preform the troubleshooting procedures. This control contains no field-serviceable parts. Do not attempt to take it apart. Replace entire control if operation is not as described. T o completely troubleshoot an oil burner installation, check the burner and oil primary control for proper operation and condition. - Page 17 Preliminary Steps 1. Check wiring connections and power supply. 2. Make sure power is on to controls. 3. Make sure limit control is closed. 4. Check contacts between ignitor and the electrodes. 5. Check the oil pump pressure. 6. Check the piping to the oil tank. 7 .
- Page 18 Troubleshooting Tips Condition Check for: Burner does not Check that the limit switches are closed and contacts clean. start with call for Check for 120 VAC line voltage; If indicator light is on, the Cad cell heat. controller may be defective, sees external light, or connections are shorted.
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Page 19: Wiring.diagrams
Wiring Diagrams Circulation Pump Burner Burner Motor Motor Ignitor Ignitor Valve Valve Power supply. Provides disconnect means and overload protection as required. Optional feature on select models Remote CADŁ CADŁ Alarm Alarm Cell Cell Refer to device label for wire color code Circuit Junction Box Valve is optional on specific models... - Page 20 Line Voltage Jumper Limit Thermostat Valve Burner Burner Motor Motor Ignitor Ignitor Power supply. Provides disconnect means Remote and overload protection as required. CADŁ CADŁ Alarm Alarm Cell Cell Optional feature on select models Circuit Refer to device label for wire color code Junction Box Valve is optional on specific models The first thermostat terminal...
- Page 21 Fan Relay Cooling Control Limit Limit Valve Oil Valve Burner Burner Motor Motor Ignitor Ignitor Remote Power supply. Provides disconnect means CADŁ CADŁ Alarm Alarm and overload protection as required. Cell Cell Circuit Optional feature on select models Junction Box Refer to device label for wire color code Figure 5: Typical wiring diagram for 24 VAC thermostat and ICM Oil Primary Control for valve-on delay/burner motor off oil burner system.
- Page 22 Limit Line Voltage Jumper Limit Thermostat Valve Oil Valve Burner Burner Motor Motor Ignitor Ignitor Power supply. Provides disconnect means Remote and overload protection as required. CADŁ CADŁ Alarm Alarm Cell Cell Optional feature on select models Circuit Refer to device label for wire color code Junction Box The first thermostat terminal Figure 6: Typical wiring diagram line voltage thermostat and ICM151 1*, ICM1512*...
- Page 23 This.page.left.blank.intentionally .
- Page 24 ONE-YEAR LIMITED WARRANTY The.Seller.warrants.its.products.against.defects.in.material.or.workmanship.for.a.period.of.one. (1).year.from.the.date.of.manufacture ..The.liability.of.the.Seller.is.limited,.at.its.option,.to.repair,. replace.or.issue.a.non-case.credit.for.the.purchase.prices.of.the.goods.which.are.provided.to. be.defective ..The.warranty.and.remedies.set.forth.herein.do.not.apply.to.any.goods.or.parts. thereof.which.have.been.subjected.to.misuse.including.any.use.or.application.in.violation.of.the. Seller’s.instructions,.neglect,.tampering,.improper.storage,.incorrect.installation.or.servicing. not.performed.by.the.Seller ..In.order.to.permit.the.Seller.to.properly.administer.the.warranty,. the.Buyer.shall:.1).Notify.the.Seller.promptly.of.any.claim,.submitting.date.code.information.or. any.other.pertinent.data.as.requested.by.the.Seller ..2).Permit.the.Seller.to.inspect.and.test.the. product.claimed.to.be.defective ..Items.claimed.to.be.defective.and.are.determined.by.Seller. to.be.non-defective.are.subject.to.a.$30 .00.per.hour.inspection.fee ..This.warranty.constitutes. the.Seller’s.sole.liability.hereunder.and.is.in.lieu.of.any.other.warranty.expressed,.implied.or. statutory ..Unless.otherwise.stated.in.writing,.Seller.makes.no.warranty.that.the.goods.depicted. or.described.herein.are.fit.for.any.particular.purpose . Patent No. , William Barry Blvd., North Syracuse, NY (Toll Free) 800-365-5525 (Phone) 315-233-5266 (Fax) 315-233-5276 www.icmcontrols.com...
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