Fein KBM 50Q Repair Instructions
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Fein KBM 50Q Repair Instructions

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KBM 50Q; JCM 200QX
Repair instructions
C-SC_CSSM
Version 1.0
All rights reserved by FEIN, especially in case of industrial rights registration.
2013.02
FEIN retains all rights of disposal, such as copying and circulation.
1/79

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Summary of Contents for Fein KBM 50Q

  • Page 1 KBM 50Q; JCM 200QX Repair instructions All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 1/79 FEIN retains all rights of disposal, such as copying and circulation.

  • Page 2: Table Of Contents

    Tools required Lubricants and auxiliary substances required Disassembly Assembly Troubleshooting Connection diagram All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 2/79 FEIN retains all rights of disposal, such as copying and circulation.

  • Page 3: Models Described

    Order no. KBM 50 Q 7 27 04 100 23 0 JCM 200QX 7 27 04 512 36 0 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 3/79 FEIN retains all rights of disposal, such as copying and circulation.

  • Page 4: Technical Data

    The complete technical data can be found in the operating instructions for the model. Test data Up-to-date test data for all models can be found on the FEIN Extranet (Customer Service → Repair Guides). Lubricants The lubricants and container sizes available from FEIN can be found on the FEIN Extranet (Customer Service →...

  • Page 5: Notes / Requirements

    The German Equipment and Product Safety Act applies for correct use. Outside Germany, the regulations applicable in the relevant country must be observed! All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02...

  • Page 6: Tools Required

    - Inner bearing puller, 12-16 mm - Inner bearing puller, 18-22 mm NOTE You can only order special tools with an order number from FEIN. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02...
  • Page 7 ~15 mm Outer diameter 30 mm Inner diameter ~26 mm NOTE You can only order special tools with an order number from FEIN. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 7/79...
  • Page 8 - Base Height 22 mm Width ~20 mm NOTE You can only order special tools with an order number from FEIN. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 8/79 FEIN retains all rights of disposal, such as copying and circulation.

  • Page 9: Lubricants And Auxiliary Substances Required

    NILOS ring, sealing rings, shaft (spider), guide Grease 0 40 118 0300 9 120 g Gearbox All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 9/79 FEIN retains all rights of disposal, such as copying and circulation.

  • Page 10: Disassembly

    KBM 50Q; JCM 200QX 6. Disassembly Disassembling container 1. Remove container (1). All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 10/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 11 Disassembling switch insert of drill unit Tool: 1. Loosen two screws (1) and take off cover (2). 2. Remove switch insert (3). - Torx T20 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 11/79...
  • Page 12 2. Unlock plug (3) and pull off ribbon cable (4). - Torx T20 3. Pull off plug (5). 4. Remove electronics PCB (6). All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 12/79...
  • Page 13 2. Disconnect and remove all cables which are connected on the PCB (2). - Two screwdrivers 3. Use two screwdrivers to remove the electronics PCB (2). 4. Pull cable shoes off brush holders. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 13/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 14 This may result in hand injuries and damage to the tool.  Hold drill unit firmly when loosening levers. 2. Slide up drill unit (3) and remove. 3. Remove pressure piece (4). All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 14/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 15 1. Loosen the four socket head screws. 2. Disconnect gearbox housing from motor housing with intermediate bearing. - Size 5 socket wrench - Plastic hammer All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 15/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 16 3. turn the switch pushbutton (3) in position two 4. Pull off second gear-wheel (4) by hand. 5. Remove circlip (5). 6. Remove rotary switch (6). All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 16/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 17 Disassembling gearbox housing Tool: 1. Loosen circlip (1) and remove gear-wheel (2). 2. Remove feather key (3). - Circlip pliers All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 17/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 18 1. Remove circlip (1). 2. Remove cover (2). 3. Remove spring (3). 4. Remove inner and outer sleeves (4 and 5). 5. The two pins (6). All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 18/79...
  • Page 19 - Circlip pliers 1. Remove circlip (1). 2. Remove disc (2). 3. Remove sleeve (3) and spiral spring (4). 4. Remove circlip (5). All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 19/79...
  • Page 20 1. Press shaft (1) out of gearbox housing. - Circlip pliers - Arbor press - Sleeve  outer: 65 mm  inner: 55 mm All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 20/79...
  • Page 21 1. Remove circlip (1). - Circlip pliers 2. Press grooved ball bearing (2) off shaft. - Sleeve  outer: 55 mm  inner: 40 mm All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 21/79...
  • Page 22 - Circlip pliers 1. Remove circlip (1). 2. Remove cover (2). 3. Remove spring (3). 4. Remove inner and outer sleeves (4 and 5). All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 22/79...
  • Page 23  When loosening circlip, hold cover with hand. - Circlip pliers 1. Remove circlip (1). 2. Remove disc (2). 3. Remove sleeve (3) and spiral spring (4). All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 23/79...
  • Page 24 - Circlip pliers - Arbor press 3. Press shaft (3) out of gearbox housing. - Sleeve  outer: 65 mm  inner: 55 mm All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 24/79...
  • Page 25 1. Remove circlip (1). - Circlip pliers 2. Press grooved ball bearing (2) off shaft. - Sleeve  outer: 55 mm  inner: 40 mm All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 25/79...
  • Page 26 2. Remove the two sealing rings (2) with hook. - Inner bearing puller, 6-10 mm - Inner bearing puller, 12-16 mm - Hook All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 26/79...
  • Page 27 Tool: 1. Remove circlip (1). 2. Remove gear-wheel (2). - Circlip pliers 3. Remove second gear-wheel (3) and feather key (4). All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 27/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 28 Tool: 1. Press gear-wheel (1) off shaft (2). - Arbor press - Sleeve  outer: 35 mm  inner: 25 mm All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 28/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 29  Only pull carbon brush out to point where it no longer scrapes the armature. - Hook 3. Loosen four screws (4). 4. Take off intermediate bearing (5). 5. Remove armature (6). All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 29/79...
  • Page 30 Disassembling gearbox housing Tool: 1. Remove bearings (1). - Inner bearing puller, 6-10 mm - Inner bearing puller, 12-16 mm All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 30/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 31 - Torx T15 - Torx T20 3. Remove supply cable (4) to stator. - Plastic hammer 4. Remove stator. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 31/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 32 19 mm 4. Remove NILOS ring (4). 26 mm 5. Pull off grooved ball bearing (5). 6. Remove plate (6). All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 32/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 33 2. Disconnect all connecting cables (mains and magnet cables). - Torx T20  To loosen the plugs, press down clip (3) and hold. 3. Remove earthing conductors (4). All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 33/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 34 4. Loosen four screws (6) and remove PCBs (7 and 8).  Just one PCB (8) is fitted in the 110 V/120 V variant of the tool. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0...
  • Page 35 Tool: 1. Pull protective hose (1) up and out. 2. Remove sealing ring (2). - Torx T15 - Cross screwdriver All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 35/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 36 6. Disassembly Disassembling magnetic foot Tool: 1. Unscrew the four socket head screws (1). - Size 5 socket wrench All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 36/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 37 1. Move guide up to stop with help of spider. 2. Unscrew socket head screw (1) until spider can be turned one more revolution. - Size 4 socket wrench 3. Remove guide (2). All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 37/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 38 1. Unscrew socket head screws (1). 2. Remove gear rack (2). - Size 4 socket wrench - Screwdriver 3. Unscrew flat headed screw (3). All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 38/79...
  • Page 39 2. Loosen screw (2) and remove leaf spring (3). - Cross screwdriver - Size 5 socket wrench 3. Unscrew handles (4) from connecting piece. 4. Remove scale (5). All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 39/79...
  • Page 40 2. Slide out shaft (2). - Circlip pliers - Inner bearing puller, 18-22 mm 3. Remove spring washer (3). 4. Remove two bushes (4). All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 40/79...
  • Page 41 1. Unscrew six socket head screws (1) on each of the guide rails. 2. Remove pressure piece and guide rails. - Size 2.5 socket wrench 3. Unscrew the six thread bolts (2). All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 41/79 FEIN retains all rights of disposal, such as copying and circulation.

  • Page 42: Assembly

    KBM 50Q; JCM 200QX 7. Assembly All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 42/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 43 2. Secure each guide rail with six socket head screws (2). - Size 3 socket wrench  Tighten socket head screws to torque of 2.0 Nm. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02...
  • Page 44 3. Coat shaft (3) with thin layer of grease and slide through bushes. - Circlip pliers 4. Secure shaft on opposite side with a circlip (4). - Grease (0 40 106 0100 1) All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 44/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 45 2. Slide scale (2) on to connecting piece. -Size 5 socket wrench 3. Screw down spider (3) with screw (4).  Spider can be assembled on the left or right. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 45/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 46 3. Screw down screw (4) with circlip.  Tighten screw to torque of 3 Nm. 4. Screw on flat headed screw (5).  Tighten screw to torque of 1.2 Nm. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 46/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 47 - Grease (0 40 106 0100 1) 4. Tighten socket head screw (4) again.  Tighten screw to torque of 3 Nm.  Socket head screw serves as stop. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 47/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 48 Tool: 1. Install the six set screws (1). The guide is adjusted after the drill motor is assembled. - Size 2.5 socket wrench All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 48/79...
  • Page 49 2. Screw magnetic foot down to housing with four socket head screws (1). Tighten socket head screws to torque of 8 Nm. - Size 5 socket wrench All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02...
  • Page 50 3. Secure the two PCBs (4 and 5) with four screws (3).  Just one PCB (6) is fitted in the 110 V/120 V variant of the tool. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0...
  • Page 51  Tighten screw to torque of 0.9 Nm. - Cross screwdriver 3. Attach cover (3) and secure with screw (4).  Tighten screw to torque of 0.9 Nm. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 51/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 52 2. Connect earthing conductors (1 & 2) as shown.  Comply with order shown when connecting earthing conductor (see photo on right). All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02...
  • Page 53 1. Attach second cover half (1). 2. Use the four socket head screws (2) to screw down the first and second cover halves. - Torx T20 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02...
  • Page 54  Repeatedly pressing gear-wheel on and off reduces the force which can be transferred at the  press connection. Do not press gear-wheel on and off more than 2-3 times. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02...
  • Page 55 2. Slide circlip (2) on to shaft. - Circlip pliers - Arbor press - Sleeve  outer: 55 mm  inner: 32 mm All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 55/79...
  • Page 56 - Base: Height: 22 mm Width: ~20 mm - Hook - Grease (0 40 106 0100 1) All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 56/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 57 4. Secure disc (4) with circlip (5). 5. Insert two pins (6). 6. Insert outer and inner sleeves (7 and 8). 7. Insert spiral spring (9). All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 57/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 58 1. Insert outer and inner sleeves (1 and 2). 2. Insert spiral spring (3). - Circlip pliers 3. Attach cover (4) and fit circlip (5). All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 58/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 59 Tool: 1. Insert feather key (1) in shaft. 2. Press gear-wheel (2) on to shaft and secure with circlip (3). - Circlip pliers All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 59/79...
  • Page 60 2. Slide circlip (2) on to shaft. - Circlip pliers - Arbor press - Sleeve  outer: 55 mm  inner: 32 mm All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 60/79...
  • Page 61 - Base: Height: 22 mm Width: ~20 mm - Hook - Grease (0 40 106 0100 1) All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 61/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 62 3. Secure disc (3) with circlip (4). 4. Insert four balls (5). 5. Insert outer and inner sleeves (6 and 7). 6. Insert spiral spring (8). All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 62/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 63 2. Secure cover (1) with circlip (2) - Circlip pliers 3. Insert feather key (3) in shaft. 4. Press gear-wheel (4) on to shaft and secure with circlip (5). All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 63/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 64 3. Insert spur gear shaft (4). 4. Insert seal (5) in the correct position.  The seal is inserted such that it is fixed by the dowels. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02...
  • Page 65 - Ball bearing support 5. Press in insulating sleeve (6) until stop is reached. D = 19 6. Press on magnet ring (7) by hand. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 65/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 66 3. Thread blue connecting cable in to recess (2). 4. Use screw (3) to fit one brush holder (4) on each side. 5. Insert air guide ring (5) and screw down. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02...
  • Page 67  Ensure that carbon brushes are pulled to the rear. 2. Insert carbon brushes (2) and fit springs on both sides. 3. Insert cover (3) and screw down. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02...
  • Page 68  Sealing rings must be replaced during each assembly.  inner: ~15 mm - Sleeve  outer: 21 mm  inner: ~10 mm All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 68/79...
  • Page 69 - Size 5 socket wrench 3. Use socket head screws to connect two assemblies together. Tighten socket head screws to torque of 7.5 Nm. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 69/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 70 1. Insert pressure piece (1). 2. Slide drill unit (2) on to guide rails (3). 3. Use two levers (4) to fix drill unit. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 70/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 71 Assembling drill unit Tool: 1. Screw down flat headed screw (1).  Tighten screw to torque of 1.2 Nm. - Slotted screwdriver All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 71/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 72 3. Connect connecting cables (3) to carbon brush holders.  For correct connection of connecting cables, see connection diagram. 4. Install connecting cables correctly (4). All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02...
  • Page 73 2. Attach first housing half (2). 3. Position protective hose (3) and install connecting cables (4 and 5) as shown. 4. Position ribbon cable (6). All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02...
  • Page 74 3. Slide ribbon cable (4) in to connection (5) and seal connection. 4. Attach second housing half (6). 5. Screw the two housing halves together (7). 6. Place electronics PCB (8) on housing. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 74/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 75 Tool: 1. Place switch insert (1) on electronics PCB. 2. Place cover (2) on housing and switch insert and screw down. - Torx T20 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 75/79 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 76 - Size 2.5 socket wrench  At the places where the drill unit moves too fast or too slowly, screw the stud bolts in or out. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02...
  • Page 77 KBM 50Q; JCM 200QX 7. Assembly Assembling container 1. Assemble container (1). All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 77/79 FEIN retains all rights of disposal, such as copying and circulation.

  • Page 78: Troubleshooting

    KBM 50Q; JCM 200QX 8. Troubleshooting See separate file on Extranet or retail partner portal. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 78/79 FEIN retains all rights of disposal, such as copying and circulation.

  • Page 79: Connection Diagram

    KBM 50Q; JCM 200QX 9. Connection diagram Only for 230V variant All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Version 1.0 2013.02 79/79 FEIN retains all rights of disposal, such as copying and circulation.

This manual is also suitable for:

Jcm 200qx

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