Volvo Penta KAD/KAMD44P Operator's Manual page 42

Maintenance schedule
Every 200 hours / at least once a year, included in extended protection
● Air filter Change ........................................................................................... page 44.
● Exhaust pipe. Inspection .............................................................................. page 44.
● Supercharger. Checking of oil level .............................................................. page 44.
● Drive belts. Checking of belt tension ............................................................ page 45.
● Sea water pump. Checking of impeller ......................................................... page 52.
● Anti-siphon valve. Inspection ....................................................................... page 52.
● Fuel filter/ fuel pre-filter. Change .................................................................. page 56.
● Reversing gear. Change oil and filter ............................................................ page 64.
● Outboard drive (DP). Change oil
● Outboard drive. Check universal joint and exhaust bellows .......................... page 69.
● Outboard drive (DP). Lubricate steering shaft bearings ................................. page 71.
● Clean and touch up the paintwork as necessary .......................................... page 78.
● Check the condition of all rubber hoses, and re-tighten the hose clamps .. not shown
Every 200 hours:
Valve clearance. Adjustment .................................................................... not shown
EDC system. Inspection with diagnostic tool ............................................ not shown
Outboard drive. Changing the universal joint bellows ................................. not shown
Outboard drive. Steering cable. Lubrication ............................................... not shown
Outboard drive (DP). Re-tighten the steering cap bolts .............................. not shown
Every second year:
● Coolant. Change
Every 600 hours / at least every 5 years:
● Drive belt, circulation pump. Change ............................................................ page 45.
● Drive belt, supercharger. Change ................................................................. page 46.
Reversing gear. Changing the propeller seal. ............................................. not shown
Turbo. Inspection/cleaning as necessary .................................................. not shown
Trim cylinders, hoses, hydraulic hoses. Leakage check ........................... not shown
Rubber valves for exhaust outlet in cavitation plate. Inspection ................ not shown
Outboard drive, check for function and wear ............................................. not shown
– Bushes/shaft stubs in shield and suspension fork.
– Steering shaft bearing and shield seal
– Propeller shaft seal
– Propeller shaft, checking straightness
– Gear change mechanism and control cable
– Steering
1) Oil change intervals vary, depending on oil grade and sulfur content of the fuel. Please refer to page 46.
2)
Change the filters during each oil change.
3)
If the fresh water system is filled with a rust protection mixture, it must be changed every year. On the
other hand, if the fresh water system is filled with anti-freeze (glycol mixture), it must be changed every
second year.
4)
IMPORTANT! In operation situations where the number of forward-reverse operations averages
more than 20 per hour, the oil should be changed every 100 hours.
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4)
................................................................ page 68.
3)
........................................................................................ page 51.