1
〜 Installation procedures 〜
1.Detach the ends of a stock clutch cable from the clutch lever and the
clutch release arm on the engine.
2.Remove two screws on the lower part of the turn-signal-switch
housing, and separate the switch housing. Unfasten a wire band on the
handle pipe, pull out cords from the light cases and detach the switch.
3.After fixing the clutch lever assembly to the handle pipe loosely for now,
set the location of the lever, and then tighten the clutch lever assembly
with a bolt to the specified torque.
Torque: 8 N・m (0.8 kg・m)
4. Attach the provided clutch cable COMP. to the clutch lever assembly.
And run them on the vehicle body referring to how the stock clutch
cables are routed.
※In installing, apply a thin coast of grease to the ends of clutch cables
and and a pivot on the clutch lever.
5.Adjust the free play at the clutch with adjusting bolts on the clutch lever
and clutch sides.
※ Adjust the free play at the clutch lever end to be 10 to 20 mm.
〜 This product includes 〜
No.
1
2
∴Please order repair parts by indicating the Repair Part Item No. as listed
2
above. As you see from the list, however, there are some parts for which
we are not in a position to accept your order in just the quantity to be used.
In this case, please take the parts in the quantity packed.
When the free play cannot be adjusted by an adjuster on the clutch
lever or on the clutch cable, adjust the free play at the clutch in the
following manner
Clutch wire
1.Unscrew two screws to remove the clutch cover and gaskets.
2.Screw in the adjuster on the clutch lever all the way until it hits the stop
in order to obtain the maximum free play.
3.First loosen the lock nut, and then give an adjust screw a
counterclockwise turn.
4.Slowly turn the adjust screw clockwise until you encounter some
resistance.
5.Give the adjust screw about 1/8 of a counterclockwise turn from the
point where you have encountered the resistance.
6. Holding the adjust screw so it does not move out of place, tighten the
lock nut.
Torque: 10 N・m (l.0 kg・m)
7.Install the clutch cover with two screws.
‑ 2 ‑
Part Name
Clutch lever assembly
Clutch cable COMP., 1,060 mm
〜 How to adjust the clutch free play 〜
Gasket
Lifter cover
Adjuster
Adjust screw
3-5-16 Nishikiorihigashi Tondabayashi Osaka Japan
TEL : 81-721-25-1357 FAX : 81-721-24-5059 URL : http://www.takegawa.co.jp
Qty
Repair Part Item No.
in packs of
02-01-028 (Black)
1
02-01-0282 (Silver)
1
22870-165-T10
Lock nut
Co.,Ltd.
1
1
1
May./29/ 08