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Doyon DSF015 Instruction Manual

Semi-automatic divider rounder
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DOYON SEMI-AUTOMATIC DIVIDER ROUNDER
TO GET THE BEST PERFORMANCE OF YOUR MACHINE, PLEASE READ THIS
MANUAL CAREFULLY.
CHAPTER 1 - RECEPTION OF THE MERCHANDISE . . . . . . . . . . . . . . . . . . .
- NAMEPLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHAPTER 2 - GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 - General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 - Machine's characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 - Improper use of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 - General dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 - Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 - Electric specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 - Electric installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5 - Security system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 - Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 - Electric installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 - Description of the working cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHAPTER 7 - MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRIC SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DSF-A.DOC
DSF015 / DSF022 / DSF030

TABLE OF CONTENTS

11/02
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Summary of Contents for Doyon DSF015

  • Page 1: Table Of Contents

    DOYON SEMI-AUTOMATIC DIVIDER ROUNDER DSF015 / DSF022 / DSF030 TABLE OF CONTENTS TO GET THE BEST PERFORMANCE OF YOUR MACHINE, PLEASE READ THIS MANUAL CAREFULLY. CHAPTER 1 - RECEPTION OF THE MERCHANDISE ....

  • Page 2: Chapter 1 - Reception Of The Merchandise

    RECEPTION OF THE MERCHANDISE Take care to verify that the received equipment is not damaged before signing the delivery receipt. If a damage or a lost part is noticed, write it clearly on the receipt. If it is noticed after the carrier has left, contact immediately the freight company in order that they do their inspection.

  • Page 3: Chapter 2 - General Information

    GENERAL INFORMATION ABOUT THE MACHINE The machine’s manual must always be kept close to the machine. • Before switching on and using the machine, read this manual carefully, especially the safety instructions. • This manual must be kept in a safe place and be accessible to everyone that uses the machine.

  • Page 4: Chapter 3 - The Use Of The Divider Rounder

    The DSF can divide a maximum of 6.5 Lbs/3 Kg of dough. The DSF015 divides dough into 15 equal units, from 3.5oz / 100g up to 7 oz / 200g each. The DSF022 divides dough into 22 equal units, from 1.4oz / 40g up to 4.8 oz / 135g each.

  • Page 5: Chapter 4 - Technical Data

    4.1 - GENERAL DIMENSIONS The figure 2 shows the machine’s dimensions. General dimensions of the semi-automatic divider rounder Model Inch/mm Inch/mm 23/585 20/508 DSF 015 23/585 20/508 DSF 022 23/585 20/508 DSF 030 4.2 - TECHNICAL CHARACTERISTICS DSF-A.DOC CHAPTER 4 TECHNICAL DATA Inch/mm Inch/mm...
  • Page 6 • The top structure is completely built in cast iron, giving the machine a compact, stable and resistant structure. • Stainless steel knives. • Aluminum molding plate. • Dough rounding plate (fig. 3). • Chrome steel shafts. • The cover lifts easily for rapid cleaning. •...

  • Page 7: Electric Specifications

    5-15P 6-15P 4.4 - ELECTRIC INSTALLATION Doyon’s machines have an electric installation in compliance with the American (ANSI/UL std. 763), Canadian (CSA std. C22.2 no. 1335.2.14) and European rules. 4.5 - SECURITY SYSTEMS The division process or dough cut, is a mechanical process.
  • Page 8 Figure 4 1. Press height-adjusting screw. 2. Machine’s opening pin for cleaning. A. Press lever B. Star unbolt lever C. Automatic roller lever DSF-A.DOC 11/02...

  • Page 9: Chapter 5 - Electric Connection And Installation

    CHAPTER 5 ELECTRIC CONNECTION AND INSTALLATION 5.1 - INSTALLATION THE MANUFACTURE IS NOT RESPONSIBLE FOR THE MATERIAL AND PERSONAL DAMAGES THAT A WRONG INSTALLMENT MAY CAUSE. The divider rounder is wheel-mounted: two wheels are mobile and two others are fixed, in order to facilitate the machine’s displacements and, at the same time, preventing it to move while it’s in operation.

  • Page 10: Electric Installation

    5.2 - ELECTRIC INSTALLATION Make sure that the plugs you have in the room have the same voltage and power presented on the machine’s nameplate. The electric plug must be as close as possible of the machine. Avoid plugging more than one machine into the same electric plug. In case you need to plug more than one machine in the same electric plug, make sure that it has the electric capacity for See chapter 4.3 NEMA configuration for the plug on the machine.

  • Page 11: Chapter 6 - The Working Process

    6.1 - DESCRIPTION OF THE WORKING CYCLE • Put the dough previously weighted, on the dough rounding plate, and then flatten the dough with the hands in a way to perfectly fill the plate. • Put the dough rounding plate on the aluminum plate, making sure that it is well fitted in the aluminum plate’s pin (fig.
  • Page 12 • Press strongly the hand lever (A), to flatten the dough (fig. 6.2). • Then hold down the hand lever (A), and push the lever (B), to release the knives. Press once again the hand lever (A), so the knives may lower down a little more (fig. 6.3). Now the dough is divided into 22 or 30 portions with equal weight.
  • Page 13 To round the dough, you must hold down the hand lever (A) and pull towards you the roller lever (C) (fig. 6.4), that will start the automatic rolling. After 4 or 5 seconds, release the roller lever (C). Figure 6.4 •...
  • Page 14 Figure 6.5 You may adjust the height of the pressing process by turning the screw (1) fig. 6.5. Adjust the height to obtain the desired size of dough you wish to divide and roll. DSF-A.DOC 11/02...

  • Page 15: Chapter 7 - Maintenance

    CHAPTER 7 MAINTENANCE HOW TO CLEAN THE MACHINE Every day at the end of each working period, you have to clean the press, by removing off the residuum gathered on the knives and in the grooves of the press. Also clean the flour accumulated in the machine. To lubricate the shaft, use alimentary lubricators.
  • Page 16 Remove the pin ( 2 ) of fig. 7.4 and fig. 7.5, and tilt the top section (fig. 7.6) of the machine to clean it (fig. 7.6). Figure 7.4 Figure 7.5 Figure 7.6 CAUTION SAVE THESE INSTRUCTIONS DSF-A.DOC 11/02...

  • Page 17: Electric Schematic

    DSF-A.DOC 11/02...

  • Page 18: Limited Warranty

    The purchaser is responsible for having the equipment properly installed, operated under normal conditions with proper supervision and to perform periodic preventive maintenance. If any parts are proven defective during the period of one year from date of purchase, Doyon Equipment Inc. hereby guarantees to replace, without charge, F.O.B. Linière, Quebec, Canada, such part or parts.

This manual is also suitable for:

Dsf022Dsf030

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