Doyon JA4SCG User Manual

Jet air gas fired oven

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SECTION « A » DESCRIPTION
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Distances to respect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation / instruction for oven and proofer. . . . . . . . . . . . . . . . . . . . . . . . A8
Operation for proofer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oven maintenance and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
For more information, please call our office: . . . . . . . . . . . . . . . . . . . . . . . A15
Optional auto steam injection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional watlow control operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JAOP3G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JA4SCG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NATURAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PROPANE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION « E » COMPONENT PARTS
Component parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION « F » CONTROL PANELS
JAOP3G - 120V/208V/1PH & 120V/240V/1PH . . . . . . . . . . . . . . . . . .
JAOP3G - 208V/1PH & 240V/1PH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F3
JAOP3G - 220V/1PH/50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JAOP3G - 120V/208V/3PH & 120V/240V/3PH . . . . . . . . . . . . . . . . . .
JA4SCG - 120V/1PH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JAOP3G & JA4SCG
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS

TABLE OF CONTENTS

PAGE
A3
A5
C1
C2
E1
F1
F5
F7
F9

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Summary of Contents for Doyon JA4SCG

  • Page 1: Table Of Contents

    JA4SCG - 120V/1PH ........
  • Page 2 JA4SCG - 120V/1PH ........
  • Page 3: Introduction

    Proper installation and maintenance will guarantee a reliable service for years to come. A nameplate fixed to the front or right side of the oven specifies the model number, type of combustible, BTU rating, operating pressures, serial number, voltage and amperage.
  • Page 4: Construction

    CONSTRUCTION You just bought the most advanced gas fired oven in the world, "DOYON" technology at its best. This gas fired oven is manufactured using the highest quality components and material. The oven gives a perfect uniform baking with its unique Jet Air convection system. The DOYON gas fired oven is designed with parts that are easy to find.
  • Page 5: Installation Warnings

    INSTALLATION WARNINGS The DOYON gas fired ovens are designed to be used with the gas specified on the descriptive nameplate. Refer to National Fuel Gas Code, ANSI-Z223.1-XX and CAN/CGA-B149-XX. Refer to last edition year for XX. Copies of these are available at: American Gas Association, 1515 Wilson Boulevard, Arlington, Virginia, 22209.
  • Page 6 A type B gas vent approved for use with gas appliances must be utilized. Make sure that provision for adequate air supply is provided for the operation of the oven. Make sure that the adjustments mentioned in the "Installation" section are correctly done prior to firing the oven or converting to a new gas.
  • Page 7: Distances To Respect

    Back and sides of the oven: 1 inch. Top of the oven: a clearance of 12 inches to the ceiling must exist to permit adequate venting of the exhaust pipe and hot parts and to give proper access to a technician. The draft hood must have a clearance of 2 inches minimum all around.
  • Page 8: Installation

    1. To the certified gas technician The burner installed on DOYON gas fired ovens is set up and adjusted at the plant for a first class operation. It is nevertheless necessary to verify on site the pressure at the burner input.
  • Page 9 Z21.41b-XX. Refer to last edition year for XX. It must also be installed with restraining device (chain comes with the oven) to guard against transmission of strain to the gas supply and connectors. The pipe fittings compound must be certified for gas.
  • Page 10: Troubleshooting

    5. Set the timer to the desired value and start it. (See "TIMER" adjustment on next page.) NOTE: The timer does not shut the oven off at the end of its cycle. It simply activates the buzzer. 6. Wait until the product is ready. Do not open the doors until the product is done.
  • Page 11: Instructions For Oven

    Steam injection will only work when the ventilator of the oven is working. To inject steam in the oven, press and release the STEAM TIMER button. The light comes on inside the steam button during the steam injection. Steam injection has been factory preset. To have more steam, press steam button a second time, after the light is off.
  • Page 12: Operation Of The Proofer

    OPERATION OF THE PROOFER 1. Switch "ON". 2. Set the thermostat control at 100 3. Set the humidity control at approximately : 3 for JAOP-3 & JAOP-6 4. If there is too much fog and water drips from the glass doors, adjust humidity control to a lower number.
  • Page 13: Troubleshooting

    • Make sure: the thermostat is adjusted to a temperature high enough to turn on the pilot light. 1. If the oven blowers are not on, check the overload relays located in the control compartment. disengaged, call for a qualified technician.
  • Page 14 If the oven is baking too much on the sides, it is possible that the fan is not cycling properly. (Verify if the motor turns 2.5 minutes in a direction, stops 30 seconds and starts for 2.5...
  • Page 15 If the OVERHEAT WARNING light is on, and you hear the warning buzzer. OPTIONAL Manual fill water pan. The warning red light in the front control panel stays on when the water pan is full. If there is no light in the proofer. If there is no heat in the proofer.
  • Page 16: Oven Maintenance And Cleaning

    • Once a year or as needed, clean the reservoir of the proofer (see parts description for localization). Step by step Clean the inside of the oven and the proofer with water and soap. Take out the grills (the grills of the oven could be cleaned with "Easy-Off").
  • Page 17: For More Information, Please Contact Our Office

    FOR MORE INFORMATION, PLEASE CONTACT OUR OFFICE: DOYON EQUIPMENT INC. 1255, rue Principale Linière, Qc, Canada G0M 1J0 Tel. : 1 (418) 685-3431 Canada : 1 (800) 463-1636 U.S. : 1 (800) 463-4273 FAX : 1 (418) 685-3948 Internet: http://www.doyon.qc.ca E-Mail : doyon@doyon.qc.ca...
  • Page 18: A16

    AUTOMATIC STEAM OPTION INTERVALS TIMES SETTING (GREEN) INJECTION TIMES SETTING (RED) SCALE ADJUSTMENT By pushing the GREEN button, the button will light up and the automatic system injection will start. The injection will be done as per the pre-adjustment time on the automatic steam timer. The standard steam timer (white light) will light up during the steam injection.
  • Page 19: A17

    Digital display must light up, if not, verify the breaker on the front panel. 3. Let the oven heat until the set temperature is reached, the LOAD1 red light on the watlow control will go off when the temperature is stabilized.
  • Page 20 WATLOW PROGRAMMING The Watlow temperature control can record 12 different menus. It must be programmed before use. It will save its programs in case of power failure. Each menu includes 3 "STEPS" and each step includes : • temperature • time •...
  • Page 21 CLOCK). The screen will show 00:00. Note: You should always use menu #1 for preheating because the controls starts automatically with this menu. Never use program #1 for a steam cycle because it will start automatically when the oven is Suggested values WARNING turned on.
  • Page 22 EXAMPLE 2 (Cooking program with steam cycle) -For menu #2, we will program it so that we have a steam injection of 20 seconds, a cooking time of 20 minutes at 375°F followed by a 15 seconds buzzer. To access the programming mode: •...
  • Page 23 After fulfillment of this program: • The oven will continue to heat because there was a temperature included in step 3. If the temperature at that step would have been of 0°F, the oven would have stopped at the end of the program.
  • Page 24: Section « B » Dimensions

    SECTION DIMENSIONS...
  • Page 25: Jaop3G

    16 1/4 HEATING TEMPERATURE HUMIDITY STABILIZER ETUVE PROOFER MUST BE SET AT 6 DISJONCTEURS\BREAKERS JAOP3G 32 1/2 FOUR OVEN BAKING TIMER THERMOSTAT ARRET MARCHE ARRET MARCHE OMRON E5CS JAOP3G 84 1/2 OVEN INTERIOR DIMENSIONS HEIGHT 17 1/4" WIDTH 27 1/4"...
  • Page 26 JAOP3G 42 1/2 ENTRÉE DE GAZ 1/2" GAS INLET 1/2" 58 3/4 JAOP3G...
  • Page 27 JAOP3G ENTRÉ ÉLECTRIQUE ELECTRICAL INLET ENTRÉE D’EAU 1/4" WATER INLET 1/4" JAOP3G...
  • Page 28: Ja4Scg

    JA4SCG 16 1/2 32 1/2 OVEN INTERIOR DIMENSIONS HEIGHT 17 3/4" WIDTH 27 1/2" 18 1/2" DEPTH JA4SCG...
  • Page 29 JA4SCG 22 5/8 43 1/4 ENTRÉE DE GAZ 1/2" GAS INLET 1/2" 59 1/2 JA4SCG...
  • Page 30 JA4SCG ENTRÉE ÉLECTRIQUE ELECTRICAL INLET ENTRÉE D’EAU 1/4" WATER INLET 1/4" JA4SCG...
  • Page 31: Section « C » Burner Adjustments

    SECTION BURNER ADJUSTMENTS...
  • Page 32: Natural

    ADJUSTMENT BURNER JAOP3G NATURAL GAS JAOP3G−N...
  • Page 33 ADJUSTMENT BURNER JAOP3G PROPAN GAS JAOP3G−P...
  • Page 34: Component Parts

    SECTION COMPONENT PARTS...
  • Page 35 ETUVE PROOFER DISJONCTEURS\BREAKERS JAOP3G FOUR HEATING TEMPERATURE HUMIDITY STABILIZER OVEN MUST BE SET AT 6 BAKING THERMOSTAT TIMER ARRET MARCHE AUTO. DELAY OMRON E5CS JAOP3G...
  • Page 36 JA4SCG JA4SCG...
  • Page 37 5A BREAKER ELB097 20A BREAKER ELB098 2A BREAKER(NO 110 VOLTS) ELL650 RED PILOT LIGHT P1419FD RIGHT OVEN DOOR 19 3/8 X 14 9/16 P1419FG LEFT OVEN DOOR 19 3/8 X 14 9/16 QUE500 DOOR GASKET(10`) ELM570 DOOR SWITCH ELM616 ELECTRONIC TIMER OMRON H5CX-L8...
  • Page 38 JAOP3G JAOP3G...
  • Page 39 JA4SCG JA4SCG...
  • Page 40: Propane

    MOTOR .75HP 1PH 115/208-230V 60Hz/50Hz A.O. SMITH PLF100 WATER FILTER (PAN 208V OR 240V 1PH (PJAOP3GV) ELD050 INCANDESCENT LIGHT SOCKET AND ELA350 HALOGEN BULB 100 WATTS 120V(OVEN) AND ELA275 BULB 60W 130V(PROOFER) ELA290 BULB 60W, 240 V ELA290 BULB 60W 240V...
  • Page 41: Control Panels

    SECTION CONTROL PANELS...
  • Page 42 208 OR 240 VOLTS 1 PHASE JAOP3 GAS PJAP3GV1...
  • Page 43 CONTACTOR 2P 30A 110V ELC615 RELAY 10A 2P COIL 110V ELC617 BASE ELM736 LOAD FOR TIMER ELC630 CONTROL RELAY 12A COIL 120V ELC640 CONTROL RELAY BASE Model : JAOP3-G 1 PHASE 120/208V OU 120/240V Quantity View : ELECT. PANEL (See OVEN BACK)
  • Page 44 208 OR 240 VOLTS 1 PHASE JAOP3 GAS PJAP3GV1...
  • Page 45 RELAY 10A 2P COIL 110V ELC617 BASE ELM736 LOAD FOR TIMER ELT725 TRANSFORMER 240/120 250VA ELC630 CONTROL RELAY 12A COIL 120V ELC640 CONTROL RELAY BASE Model : JAOP3-G 1 PHASE 208V ou 240 Quantity View : ELECTRICAL PANEL (See OVEN BACK)
  • Page 46 220 VOLTS 1 PHASE JAOP3 GAS PJAP3GV1...
  • Page 47 CONTACTOR 2P 30A 110V ELC615 RELAY 10A 2P COIL 110V ELC617 BASE ELM736 LOAD FOR TIMER ELT725 TRANSFORMER 240/120 250VA ELC630 CONTROL RELAY 12A COIL 120V ELC640 CONTROL RELAY BASE Model : PJAP3GV1 (220) View : ELECT. PANEL (See OVEN BACK) Quantity...
  • Page 48 120 VOLTS 1 PHASE JA4SC GAS PJA4G120...
  • Page 49 BRIDGE RECTIFIER 1000V, 35A ELT705 TRANSFORMER 120/240 A 12/24, 100VA ELC860 CONTACTOR 2P 30A 110V ELC615 RELAY 10A 2P COIL 110V AND ELC617 BASE AND ELM736 LOAD FOR TIMER Model : JAOP3-G 3 PHASES Description View : ELECT. PANEL (See OVEN BACK) Quantity...
  • Page 50 120 VOLTS 1 PHASE JA4SC GAS PJA4G120...
  • Page 51 OMRON STEAM TIMER H3DE RELAY 10A 120V, 2NO-2NF OMRON CONTROL TIMER (11 PIN) H3CR 11 PIN BASE TERMINAL BLOCK 30A TERMINAL BLOCK 2P 175A GROUND LUG BRIDGE RECTIFIER 1000V, 35A TRANSFORMER 120/240 A 12/24, 100VA View : ELECTRICAL PANEL (See OVEN BACK) Quantity...
  • Page 52: Electric Schematics

    SECTION ELECTRIC SCHEMATICS...
  • Page 53 OVEN 5 A. SWITCH PROOFER SWITCH HALO. BULB 20 A. TIMER T2 LIQUID 5 SEC. LEVEL LOAD BULB PROOFER VALVE ELECTRONIC TIMER 100 VA 120−240V> 12−24V ALTERNATE TRANSFORMER AV−M1 THERMOSTAT M1−A M1−B AR−M1 COOKING TIMER H5CX (MODE A−1) COOKING SWITCH...
  • Page 54 250VA OVEN 5 A. 5 A. SWITCH 120−240V> 120−240V PROOFER SWITCH HALO. BULB 20 A. 5 A. 250VA 120−240V> 120−240V TIMER T2 LOAD PROOFER L1 T1 L1 T1 L2 T2 L2 T2 L3 T3 L3 T3 L1 T1 L2 T2...
  • Page 55 250VA OVEN 5 A. 120−240V> 5 A. SWITCH 120−240V BULB PROOFER SWITCH 20 A. 5 A. 250VA 120−240V> 120−240V TIMER T2 LOAD PROOFER L1 T1 L1 T1 L2 T2 L2 T2 L3 T3 L3 T3 L1 T1 L2 T2 L3 T3...
  • Page 56 OVEN 5 A. SWITCH PROOFER SWITCH HALO. BULB 20 A. LIQUID TIMER T2 LEVEL 5 SEC. PROOFER VALVE ELECTRONIC TIMER 100 VA 120−240V> 12−24V ALTERNATE TRANSFORMER AV−M1 THERMOSTAT M1−A M1−B AR−M1 COOKING TIMER H5CX (MODE A−1) COOKING SWITCH BUZZER INFINIT...
  • Page 57 OVEN 5 A. SWITCH HALO. BULB L1 T1 L1 T1 L2 T2 L2 T2 L3 T3 L3 T3 L1 T1 L2 T2 L3 T3 ELECTRONIC TIMER 100 VA 120−240V> 12−24V ALTERNATE TRANSFORMER PRESSURE AV−M1 THERMOSTAT SWITCH M1−A M1−B AR−M1 COOKING TIMER H5CX (MODE A−1)
  • Page 58 OVEN 5 A. SWITCH HALO. BULB ELECTRONIC TIMER 100 VA 120−240V> 12−24V ALTERNATE TRANSFORMER AV−M1 THERMOSTAT M1−A M1−B AR−M1 COOKING TIMER H5CX (MODE A−1) COOKING SWITCH BUZZER RECTIFIER OVEN BLOWER 3/4HP MOTOR T1: MODE A DELAY ON 5 SEC 120 / 208 13.5A 17.0A 14.0A 120 / 240 13.5A 17.0A 14.0A...
  • Page 59: Limited Warranty

    LIMITED WARRANTY (Continental United States Of America And Canada Only) Doyon Equipment Inc. guarantees to the original purchaser only that its product are free of defects in material and workmanship, under normal use. This warranty does not cover any light bulbs, thermostat calibration or defects due to or resulting...

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