Doyon JA8 Manual
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Doyon JA8 Manual

Jet air oven
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TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK,
SECTION « A » DESCRIPTION
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Distances to respect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation / instruction for oven and proofer. . . . . . . . . . . . . . . . . . . . . . . . A6
Operation for proofer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oven maintenance and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
For more information, please contact our office: . . . . . . . . . . . . . . . . . . . .
Optional auto steam injection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional watlow control operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION « B » DIMENSIONS
JAOP8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JA8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION « E » COMPONENT PARTS
Component parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION « F » CONTROL PANELS
Control panel 120V/208V/1PH & 120V/240V/1PH . . . . . . . . . . . . . . .
Control panel 120V/208V/3PH & 120V/240V/3PH . . . . . . . . . . . . . . .
Control panel 220V/1PH/50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control panel 220V/380V/3PH/50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION « G » ELECTRIC SCHEMATICS
JAOP8 120V/208V/3PH & 120V/240V/3PH . . . . . . . . . . . . . . . . . . .
JA8 & JAOP8
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
CAREFULLY FOLLOW THESE INSTRUCTIONS
TABLE OF CONTENTS
DANGER
PAGE
A1
A2
A2
A3
A4
A5
A8
A9
A11
A12
A13
A14
B1
B6
E1
F1
F3
F5
F7
G1

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Summary of Contents for Doyon JA8

  • Page 1 Troubleshooting ..........Oven maintenance and cleaning ....... . .
  • Page 2 JAOP8 120V/208V/1PH & 120V/240V/1PH ....120V/208V/1PH & 120V/240V/1PH ....JA8SC 120V/208V/1PH &...

  • Page 3: Introduction

    This Jet Air oven is manufactured with first quality material by experienced technicians. Proper installation and maintenance will guarantee a reliable service for years to come. A nameplate fixed to the front or right side of the oven specifies the model number, serial number, voltage and amperage.

  • Page 4: Construction

    CONSTRUCTION You just bought the most advanced oven in the world, "DOYON" technology at its best. This oven is manufactured using the highest quality components and material. The oven gives a perfect uniform baking with its unique Jet Air convection system. The DOYON oven is designed with parts that are easy to find.

  • Page 5: Installation Warnings

    Installation and service must be done by specialised technicians. Contact a certified electrician and plumber for set up. The oven must be connected to the utility and electrically grounded in conformity to the effective local regulations. If these are not established, the oven must be connected according to the Canadian Electrical Code (CSA-C22.1-XX) or National Electrical Code (NFPA 70-XX).

  • Page 6: Distances To Respect

    DISTANCES TO RESPECT Back and sides of the oven: 1 inch. Top of the oven: a clearance of 12 inches to the ceiling must exist to permit adequate venting. Floor: 4 inches minimum. Sides of the oven: do not install other than easily removable equipment for service and maintenance (not closer than 1 inch).

  • Page 7: Installation

    Connect the steam system (1/4 NPT) to the cold water distribution network. We highly recommend to use a water softener to eliminate minerals in the water. We suggest you to use CUNO # CFS6135 (Doyon part number PLF240). Do not adjust the needle valves, it has been done at the factory.

  • Page 8: Troubleshooting

    5. Set the timer to the desired value and start it. (See "TIMER" adjustment on next page.) NOTE: The timer does not shut the oven off at the end of its cycle. It simply activates the buzzer. 6. Wait until the product is ready. Do not open the doors until the product is done.

  • Page 9: Instructions For Oven

    Steam injection will only work when the ventilator of the oven is working. To inject steam in the oven, press and release the STEAM TIMER button. The light comes on inside the steam button during the steam injection. Steam injection has been factory preset. To have more steam, press steam button a second time, after the light is off.

  • Page 10: Operation Of The Proofer

    OPERATION OF THE PROOFER 1. Switch "ON". 2. Set the thermostat control at 100 3. Set the humidity control at approximately : 3 for JAOP-3 & JAOP-6 4. If there is too much fog and water drips from the glass doors, adjust humidity control to a lower number.

  • Page 11: Troubleshooting

    If the oven is baking too much on the sides, it is possible that the fan is not cycling properly. Verify if the motor turns 2.5 minutes in a direction, stops 30 seconds and starts for 2.5...
  • Page 12 If there is no heat in the proofer. If there is no humidity in the proofer. The oven must have been heating for at least half an hour before you use the steam system. If not, water will appear at the bottom of the oven.

  • Page 13: Oven Maintenance And Cleaning

    • Once a year or as needed, clean the reservoir of the proofer (see parts description for localization). Step by step Clean the inside of the oven and the proofer with water and soap. Take out the grills (the grills of the oven could be cleaned with "Easy-Off").

  • Page 14: For More Information, Please Contact Our Office

    FOR MORE INFORMATION, PLEASE CONTACT OUR OFFICE: DOYON EQUIPMENT INC. 1255, rue Principale Linière, Qc, Canada G0M 1J0 Tel. : 1 (418) 685-3431 Canada : 1 (800) 463-1636 U.S. : 1 (800) 463-4273 FAX : 1 (418) 685-3948 Internet: http://www.doyon.qc.ca E-Mail : doyon@doyon.qc.ca...
  • Page 15 AUTOMATIC STEAM OPTION INTERVALS TIMES SETTING (GREEN) INJECTION TIMES SETTING (RED) SCALE ADJUSTMENT By pushing the GREEN button, the button will light up and the automatic system injection will start. The injection will be done as per the pre-adjustment time on the automatic steam timer. The standard steam timer (white light) will light up during the steam injection.

  • Page 16: Power Failure

    Digital display must light up, if not verify the breaker on the front panel. 3. Let the oven heat until the set temperature is reached, the LOAD1 red light on the watlow control will go off when the temperature is stabilized.
  • Page 17 The Watlow temperature control can record 12 different menus. It must be programmed before use. It will save its programs in case of power failure. Each menu includes 3 "STEPS" and each step includes : • temperature • time • "EVENT" To access the programming mode : •...
  • Page 18 CLOCK). The screen will show 00:00. Note: You should always use menu #1 for preheating because the controls starts automatically with this menu. Never use program #1 for a steam cycle because it will start automatically when the oven is Suggested values Suggested values WARNING turned on.
  • Page 19 EXAMPLE 2 (Cooking program with steam cycle) -For menu #2, we will program it so that we have a steam injection of 20 seconds, a cooking time of 20 minutes at 375°F followed by a 15 seconds buzzer. To access the programming mode: •...
  • Page 20 After fulfillment of this program: • The oven will continue to heat because there was a temperature included in step 3. If the temperature at that step would have been of 0°F, the oven would have stopped at the end of the program.
  • Page 21 SECTION DIMENSIONS...
  • Page 22 75 1/4 JAOP8 36 1/2 TIMER OMRON H5CL °F OMRON E5CS JAOP8 OVEN INTERIOR DIMENSIONS HEIGHT 33 1/2" WIDTH 23 1/2" 31" DEPTH PROOFER INTERIOR DIMENSIONS HEIGHT 25" WIDTH 26 1/2" DEPTH 42"...
  • Page 23 75 1/4 JA8SC 36 1/2 TIMER OMRON H5CL °F OMRON E5CS JA8SC OVEN INTERIOR DIMENSIONS HEIGHT 33 1/2" WIDTH 23 1/2" 31" DEPTH...
  • Page 24 JAOP8 50 7/8 51 13/16 75 1/4 JAOP8...
  • Page 25 JA8SC 50 7/8 51 13/16 75 1/4 JA8SC...
  • Page 26 JAOP8 36 1/2 ENTRÉE D’EAU 1/4" NPT WATER INLET 1/4" NPT ENTRÉE ÉLECTRIQUE 51 1/2 ELECTRICAL INLET 21 1/4 JAOP8...
  • Page 27 41 1/2 33 3/4 36 1/2 TIMER OMRON H5CL °F OMRON E5CS OVEN INTERIOR DIMENSIONS HEIGHT 33 1/2" WIDTH 23 1/2" 31" DEPTH...
  • Page 28 50 7/8 51 13/16 75 1/4...
  • Page 29 36 1/2 ENTRÉE D’EAU 1/4" NPT WATER INLET 1/4" NPT ENTRÉE ÉLECTRIQUE ELECTRICAL INLET 51 1/2 39 3/4...

  • Page 30: Component Parts

    SECTION COMPONENT PARTS...
  • Page 31 JAOP8 TIMER OMRON H5CL °F OMRON E5CS JAOP8...
  • Page 32 Item Part Number Description ELM760 COOLING FAN 120VOLTS ELM616 ELECTRONIC TIMER OMRON H5CX-L8 & ELM629 ELECTRONIC TIMER 8 PIN SOCKET & ELM726 PANEL MOUNTING ELP994 PUSH-BUTTON (BLACK) & ELI554 MECHANICAL HOLD (ON-OFF) CONTACT & ELI555 CONTACT BLOCK 1NO ELT515 ELECTRONIC THERMOSTAT &...
  • Page 33 JAOP8 JAOP8...
  • Page 34 Item Part Number Description ELM570 DOOR SWITCH ELS950 BUZZER 120V ELT503 HIGH LIMIT SWITCH 140°F ELT507 HIGH TEMPERATURE LIMIT SWITCH 110°F ELD050 INCANDESCENT LIGHT SOCKET ELA275 BULB 60W 130V ELT506 HIGH LIMIT TEMPERATURE Model : JAOP8E Quantity View : SIDE...
  • Page 35 JAOP8 JAOP8...
  • Page 36 Item Part Number Description ELE165 IMMERSION ELEMENT 120V 1500W ELE167 IMMERSION ELEMENT 240V 1500W QUF350 ELECTRIC FLOAT ELD050 INCANDESCENT LIGHT SOCKET ELA275 BULB 60W 130V ELM800ML MOTOR 1 PH. 3/4 HP.MAGNETEK WITH 6 1/4 INCHES SHAFT. ELM820ML MOTOR 3 PH. 3/4 HP. MAGNETEK WITH 6 1/4 INCHES SHAFT. ELV590 NEEDLE VALVE ELS880...

  • Page 37: Control Panels

    SECTION CONTROL PANELS...
  • Page 38 240 VOLTS 1 PHASE SIMPLE PJAOP8−1...
  • Page 39 ELC909 HEATING CONTACTOR, COIL (ONLY) ELC615 RELAY 10A 2P COIL 110V ELC617 BASE ELC860 CONTACTOR 2P 30A 110V(PROOFER ONLY) ELC630 CONTROL RELAY 12A COIL 120V ELC640 CONTROL RELAY BASE Model : PJAOP8-1 (120V/240V/1PH) Quantity View : INSIDE (See OVEN BACK)
  • Page 40 208 VOLTS 3 PHASES SIMPLE PJAOP8−3...
  • Page 41 HEATING CONTACTOR ELC909 HEATING CONTACTOR, COIL (ONLY) ELC615 RELAY 10A 2P COIL 110V ELC617 BASE ELC860 CONTACTOR 2P 30A 110V(PROOFER ONLY) ELC630 CONTROL RELAY 12A COIL 120V ELC640 CONTROL RELAY BASE Model : PJAOP8-3 Quantity View : INSIDE (See OVEN BACK)
  • Page 42 220 VOLTS 1 PHASE SIMPLE PJAP8220...
  • Page 43 HEATING CONTACTOR ELC909 HEATING CONTACTOR, COIL (ONLY) ELC615 RELAY 10A 2P COIL 110V ELC617 BASE ELC860 CONTACTOR 2P 30A 110V(PROOFER ONLY) ELC630 CONTROL RELAY 12A COIL 120V ELC640 CONTROL RELAY BASE Model : PJAP8220 Quantity View : INSIDE (See OVEN BACK)
  • Page 44 220 / 380 VOLTS 3 PHASES SIMPLE PJAOP8380...
  • Page 45 HEATING CONTACTOR ELC909 HEATING CONTACTOR, COIL (ONLY) ELC615 RELAY 10A 2P COIL 110V ELC617 BASE ELC860 CONTACTOR 2P 30A 110V(PROOFER ONLY) ELC630 CONTROL RELAY 12A COIL 120V ELC640 CONTROL RELAY BASE Model : PJAP8380 Quantity View : INSIDE (See OVEN BACK)

  • Page 46: Electric Schematics

    SECTION ELECTRIC SCHEMATICS...
  • Page 47 SWITCH BULB 2.5 KW EACH ELEMENT 3/4 HP. MOTOR HIGH LIMIT THERMOSTAT STEAM TIMER STEAM H3DE SWITCH OVEN VALVE MODE E 1.5 KW PILOT PILOT HEAT LIGHT LIGHT 1.5 KW HUMIDITY 120 / 208 120 / 240 TOTAL POWER: Hz 13.8 KW...
  • Page 48 FOR SUPPLY SYSTEMS CONSISTING OF A DELTA SECONDARY TRANSFORMER, MAKE SURE THAT THE PHASE FEEDER WITH THE HIGHEST VOLTAGE (HIGH LEG) IS CONNECTED TO L3 IN THE SUPPLY BOX OF THIS OVEN (120 / 240V. 3 PH. SYSTEMS). THERMOSTAT COOKING TIMER H5CX (MODE A−1)
  • Page 49 2.0A 51.0A 49.0A 120 / 240 2.0A 45.0A 44.0A TOTAL POWER: 10.7 Kw 60 Hz HIGH LIMIT 500° F STEAM STEAM TIMER H3DE SWITCH OVEN VALVE MODE E JA8 1 PHASE 60 Hz 23/08/04 M. FAUCHER STANDARD 1 / 1 JA8_1...
  • Page 50 2.0A 51.0A 49.0A 120 / 240 2.0A 45.0A 44.0A TOTAL POWER: 10.7 Kw 60 Hz HIGH LIMIT 500° F STEAM STEAM TIMER H3DE SWITCH OVEN VALVE MODE E JA8SC 1 PHASE 60 Hz 23/08/04 M. FAUCHER STANDARD JA8SC_1 1 / 1...
  • Page 51 1.5A 23.0A 28.0A 28.0A TOTAL POWER: 13.8 Kw 60 Hz HIGH LIMIT 500° F STEAM STEAM TIMER H3DE SWITCH OVEN VALVE MODE E BLUE JA8 3 PHASES 60 Hz 23/08/04 M. FAUCHER STANDARD 2 & 5 1 / 1 JA8_3...
  • Page 52 FOR SUPPLY SYSTEMS CONSISTING OF A DELTA SECONDARY TRANSFORMER, MAKE SURE THAT THE PHASE FEEDER WITH THE HIGHEST VOLTAGE (HIGH LEG) IS CONNECTED TO L3 IN THE SUPPLY BOX OF THIS OVEN (120 / 240V. 3 PH. SYSTEMS). THERMOSTAT COOKING TIMER H5CX (MODE A−1)

  • Page 53: Limited Warranty

    LIMITED WARRANTY (Continental United States Of America And Canada Only) Doyon Equipment Inc. guarantees to the original purchaser only that its product are free of defects in material and workmanship, under normal use. This warranty does not cover any light bulbs, thermostat calibration or defects due to or resulting...

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