Doyon JA6 User Manual
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Doyon JA6 User Manual

Jet air oven
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TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK,
SECTION « A » DESCRIPTION
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Distances to respect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation / instruction for oven and proofer. . . . . . . . . . . . . . . . . . . . . . . . A6
Operation for proofer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oven maintenance and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
For more information, please contact our office: . . . . . . . . . . . . . . . . . . . .
Optional auto steam injection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional watlow control operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JAOP6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JA6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION « E » COMPONENT PARTS
Component parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION « F » CONTROL PANELS
Control panel 120V/208V/1PH & 120V/240V/1PH . . . . . . . . . . . . . . .
Control panel 120V/208V/3PH & 120V/240V/3PH . . . . . . . . . . . . . . .
Control panel 220V/1PH/50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control panel 220V/380V/3PH/50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . .
JA6 & JAOP6
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
CAREFULLY FOLLOW THESE INSTRUCTIONS

TABLE OF CONTENTS

DANGER
PAGE
A3
A4
A8
E1
F1
F3
F5
F7

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Summary of Contents for Doyon JA6

  • Page 1: Table Of Contents

    Troubleshooting ..........Oven maintenance and cleaning ....... . .
  • Page 2 SECTION « G » ELECTRIC SCHEMATICS JAOP6 120V/208V/1PH & 120V/240V/1PH ....JAOP6 120V/208V/1PH & 120V/240V/1PH (DELAY) ..JAOP6 120V/208V/3PH &...

  • Page 3: Introduction

    This Jet Air oven is manufactured with first quality material by experienced technicians. Proper installation and maintenance will guarantee a reliable service for years to come. A nameplate fixed to the front or right side of the oven specifies the model number, serial number, voltage and amperage.

  • Page 4: Construction

    CONSTRUCTION You just bought the most advanced oven in the world, "DOYON" technology at its best. This oven is manufactured using the highest quality components and material. The oven gives a perfect uniform baking with its unique Jet Air convection system. The DOYON oven is designed with parts that are easy to find.

  • Page 5: Installation Warnings

    Installation and service must be done by specialised technicians. Contact a certified electrician and plumber for set up. The oven must be connected to the utility and electrically grounded in conformity to the effective local regulations. If these are not established, the oven must be connected according to the Canadian Electrical Code (CSA-C22.1-XX) or National Electrical Code (NFPA 70-XX).

  • Page 6: Distances To Respect

    DISTANCES TO RESPECT Back and sides of the oven: 1 inch. Top of the oven: a clearance of 12 inches to the ceiling must exist to permit adequate venting. Floor: 4 inches minimum. Sides of the oven: do not install other than easily removable equipment for service and maintenance (not closer than 1 inch).

  • Page 7: Installation

    Connect the steam system (1/4 NPT) to the cold water distribution network. We highly recommend to use a water softener to eliminate minerals in the water. We suggest you to use CUNO # CFS6135 (Doyon part number PLF240). Do not adjust the needle valves, it has been done at the factory.

  • Page 8: Troubleshooting

    5. Set the timer to the desired value and start it. (See "TIMER" adjustment on next page.) NOTE: The timer does not shut the oven off at the end of its cycle. It simply activates the buzzer. 6. Wait until the product is ready. Do not open the doors until the product is done.

  • Page 9: Instructions For Oven

    Steam injection will only work when the ventilator of the oven is working. To inject steam in the oven, press and release the STEAM TIMER button. The light comes on inside the steam button during the steam injection. Steam injection has been factory preset. To have more steam, press steam button a second time, after the light is off.

  • Page 10: Operation Of The Proofer

    OPERATION OF THE PROOFER 1. Switch "ON". 2. Set the thermostat control at 100 3. Set the humidity control at approximately : 3 for JAOP-3 & JAOP-6 4. If there is too much fog and water drips from the glass doors, adjust humidity control to a lower number.

  • Page 11: Troubleshooting

    If the oven is baking too much on the sides, it is possible that the fan is not cycling properly. Verify if the motor turns 2.5 minutes in a direction, stops 30 seconds and starts for 2.5...
  • Page 12 If there is no heat in the proofer. If there is no humidity in the proofer. The oven must have been heating for at least half an hour before you use the steam system. If not, water will appear at the bottom of the oven.

  • Page 13: Oven Maintenance And Cleaning

    • Once a year or as needed, clean the reservoir of the proofer (see parts description for localization). Step by step Clean the inside of the oven and the proofer with water and soap. Take out the grills (the grills of the oven could be cleaned with "Easy-Off").

  • Page 14: For More Information, Please Contact Our Office

    FOR MORE INFORMATION, PLEASE CONTACT OUR OFFICE: DOYON EQUIPMENT INC. 1255, rue Principale Linière, Qc, Canada G0M 1J0 Tel. : 1 (418) 685-3431 Canada : 1 (800) 463-1636 U.S. : 1 (800) 463-4273 FAX : 1 (418) 685-3948 Internet: http://www.doyon.qc.ca E-Mail : doyon@doyon.qc.ca...

  • Page 15: A13

    AUTOMATIC STEAM OPTION INTERVALS TIMES SETTING (GREEN) INJECTION TIMES SETTING (RED) SCALE ADJUSTMENT By pushing the GREEN button, the button will light up and the automatic system injection will start. The injection will be done as per the pre-adjustment time on the automatic steam timer. The standard steam timer (white light) will light up during the steam injection.

  • Page 16: A14

    Digital display must light up, if not verify the breaker on the front panel. 3. Let the oven heat until the set temperature is reached, the LOAD1 red light on the watlow control will go off when the temperature is stabilized.
  • Page 17 The Watlow temperature control can record 12 different menus. It must be programmed before use. It will save its programs in case of power failure. Each menu includes 3 "STEPS" and each step includes : • temperature • time • "EVENT" To access the programming mode : •...
  • Page 18 CLOCK). The screen will show 00:00. Note: You should always use menu #1 for preheating because the controls starts automatically with this menu. Never use program #1 for a steam cycle because it will start automatically when the oven is Suggested values Suggested values WARNING turned on.
  • Page 19 EXAMPLE 2 (Cooking program with steam cycle) -For menu #2, we will program it so that we have a steam injection of 20 seconds, a cooking time of 20 minutes at 375°F followed by a 15 seconds buzzer. To access the programming mode: •...
  • Page 20 After fulfillment of this program: • The oven will continue to heat because there was a temperature included in step 3. If the temperature at that step would have been of 0°F, the oven would have stopped at the end of the program.

  • Page 21: Section « B » Dimensions

    SECTION DIMENSIONS...

  • Page 22: Jaop6

    JAOP6 36 1/2 BAKING TIMER THERMOSTAT JAOP6 72 3/4 OVEN INTERIOR DIMENSIONS HEIGHT 26 1/4" WIDTH 25 1/2" 30 1/2" DEPTH PROOFER INTERIOR DIMENSIONS HEIGHT 26 1/2" 26 1/2" WIDTH DEPTH 36 1/2"...
  • Page 23 JAOP6W 38 1/2 5 AMPS JAOP6 WATLOW 72 3/4 OVEN INTERIOR DIMENSIONS HEIGHT 26 1/4" WIDTH 25 1/2" 30 1/2" DEPTH PROOFER INTERIOR DIMENSIONS HEIGHT 26 1/2" 26 1/2" WIDTH DEPTH 36 1/2"...
  • Page 24 JAOP6 48 1/4 JAOP6...
  • Page 25 JAOP6 ENTRÉE D’EAU Ø1/4 WATER INLET Ø1/4 ENTRÉE ÉLECTRIQUE ELECTRICAL INLET JAOP6...

  • Page 26: Ja6

    34 3/4 36 1/2 BAKING TIMER THERMOSTAT 35 7/8 OVEN INTERIOR DIMENSIONS HEIGHT 26 1/4" WIDTH 25 1/2" DEPTH 30 1/2"...
  • Page 27 48 1/4 37 7/8...
  • Page 28 ENTRÉE D’EAU Ø1/4 WATER INLET Ø1/4 ENTRÉE ÉLECTRIQUE ELECTRICAL INLET...

  • Page 29: Component Parts

    SECTION COMPONENT PARTS...
  • Page 30 JAOP6 BAKING TIMER THERMOSTAT JAOP6...
  • Page 31 LEFT DOOR FOR PROOFER 14 1/4"X28 3/4" P1428ED RIGHT DOOR FOR PROOFER 14 1/4"X28 3/4" QUE500 DOOR GASKET(10`) P1428FG LEFT DOOR FOR OVEN 14 1/4" X 28 3/4" P1428FD RIGHT DOOR FOR OVEN 14 1/4" X 28 3/4" QUE500 DOOR GASKET(10`) ELL850 RED ILLUMINATED BUTTON FOR ELL795(AUTO.
  • Page 32 JAOP6W JAOP6 WATLOW 5 AMPS...
  • Page 33 AND P1428ED RIGHT DOOR FOR PROOFER 14 1/4"X28 3/4" AND QUE500 DOOR GASKET(10`) P1428FG LEFT DOOR FOR OVEN 14 1/4" X 28 3/4" AND P1428FD RIGHT DOOR FOR OVEN 14 1/4" X 28 3/4" AND QUE500 DOOR GASKET(10`) Model : JAOP6-EW...
  • Page 34 JAOP6 JAOP6 H1 H3 OVEN PROOF X4 X2...
  • Page 35 Item Part Number ELE165 ELE167 ELE130 ELE132 ELM730 ELM570 ELS950 ELT503 ELT507 ELD050 ELT506 ELC615 ELC617 ELS880 QUF350 ELT712 ELT715 ELC630 ELC640 Model : JAOP-6-E Description IMMERSION ELEMENT 120V 1500W IMMERSION ELEMENT 240V 1500W(220V 50-60 Hz) COIL ELEMENT 120V 1500W COIL ELEMENT 240V 1500W(220V 50-60 Hz) PROOFER FAN BLOWER DOOR SWITCH...
  • Page 36 JAOP6W JAOP6 WATLOW H1 H3 OVEN PROOF...
  • Page 37 Item Part Number Description ELE165 IMMERSION ELEMENT 120V 1500W ELE167 IMMERSION ELEMENT 240V 1500W(220V 50-60 Hz) ELE130 COIL ELEMENT 120V 1500W ELE132 COIL ELEMENT 240V 1500W(220V 50-60 Hz) ELM730 PROOFER FAN BLOWER ELM570 DOOR SWITCH ELS950 BUZZER 120V ELT503 HIGH LIMIT SWITCH 140°F ELT507 HIGH LIMIT THERMODISC SWITCH 110°F ELD050...
  • Page 38 JAOP6 JAOP6...
  • Page 39 Item Part Number ELP810 CONTROL PANEL 240V 1PH SINGLE ELP820 CONTROL PANEL 208V 3PH SINGLE PANEL 220V 1PH 50Hz) PANEL 220/380V 3PH 50Hz) ELM800M MOTOR .75HP 1PH 115/208-230V 60Hz/50Hz A.O. SMITH ELM820M MOTOR 3/4HP 3PH 208/230/460V 60Hz/50Hz A.O. SMITH PLF100 WATER FILTER ELS880 SOLENOID VALVE 110/120V 50/60Hz...

  • Page 40: Control Panels

    SECTION CONTROL PANELS...
  • Page 41 240 VOLTS 1 PHASE SIMPLE − DELAY PAN240S...
  • Page 42 ELM720 OMRON CONTROL TIMER (11 PIN) H3CR(DELAY OPTION) AND ELM729 11 PIN BASE(DELAY OPTION) ELC630 CONTROL RELAY 12A COIL 120V(AUTO. STEAM OPTION) AND ELC640 CONTROL RELAY BASE(AUTO. STEAM OPTION) Model : PA240SP(JAOP6) Description View : INSIDE (See OVEN BACK) Quantity...
  • Page 43 208 VOLTS 3 PHASES SIMPLE−DELAY PAN208S...
  • Page 44 ELM720 OMRON CONTROL TIMER (11 PIN) H3CR(DELAY OPTION) AND ELM729 11 PIN BASE(DELAY OPTION) ELC630 CONTROL RELAY 12A COIL 120V(AUTO. STEAM OPTION) AND ELC640 CONTROL RELAY BASE(AUTO. STEAM OPTION) Model : PA208S(JAOP6) Description View : INSIDE (See OVEN BACK) Quantity...
  • Page 45 220 VOLTS 1 PHASE SIMPLE − DELAY PAN220S...
  • Page 46 ELM720 OMRON CONTROL TIMER (11 PIN) H3CR(DELAY OPTION) AND ELM729 11 PIN BASE(DELAY OPTION) ELC630 CONTROL RELAY 12A COIL 120V(AUTO. STEAM OPTION) AND ELC640 CONTROL RELAY BASE(AUTO. STEAM OPTION) Model : PA220SP Description View : INSIDE (See OVEN BACK) Quantity...
  • Page 47 220 / 380 VOLTS 3 PHASES SIMPLE − DELAY PAN380S...
  • Page 48 ELM720 OMRON CONTROL TIMER (11 PIN) H3CR(DELAY OPTION) AND ELM729 11 PIN BASE(DELAY OPTION) ELC630 CONTROL RELAY 12A COIL 120V(AUTO. STEAM OPTION) AND ELC640 CONTROL RELAY BASE(AUTO. STEAM OPTION) Model : PA380S Description View : INSIDE (See OVEN BACK) Quantity...

  • Page 49: Electric Schematics

    SECTION ELECTRIC SCHEMATICS...
  • Page 50 120 / 208 3/4 HP. MOTOR 120 / 240 TOTAL POWER: HIGH LIMIT THERMOSTAT STEAM TIMER STEAM SWITCH H3DE OVEN VALVE MODE E PILOT 1.5 KW PILOT LIGHT HEAT LIGHT 1.5 KW HUMIDITY Hz 13.8 KW JAOP6 60 Hz 1 PHASE 18/05/04 M.
  • Page 51 120 / 240 TOTAL POWER: ON / OFF / DELAY SELECTOR SWITCH SW 2.3 HIGH LIMIT THERMOSTAT STEAM STEAM TIMER SWITCH H3DE OVEN DELAY VALVE MODE E PILOT 1.5 KW PILOT LIGHT HEAT LIGHT 1.5 KW HUMIDITY Hz 13.8 KW...
  • Page 52 FOR SUPPLY SYSTEMS CONSISTING OF A DELTA SECONDARY TRANSFORMER, MAKE SURE THAT THE PHASE FEEDER WITH THE HIGHEST VOLTAGE (HIGH LEG) IS CONNECTED TO L3 IN THE SUPPLY BOX OF THIS OVEN (120 / 240V. 3 PH. SYSTEMS). HIGH LIMIT...
  • Page 53 FOR SUPPLY SYSTEMS CONSISTING OF A DELTA SECONDARY TRANSFORMER, MAKE SURE THAT THE PHASE FEEDER WITH THE HIGHEST VOLTAGE (HIGH LEG) IS CONNECTED TO L3 IN THE SUPPLY BOX OF THIS OVEN (120 / 240V. 3 PH. SYSTEMS). ON / OFF / DELAY SELECTOR SWITCH SW 2.3...
  • Page 54 2.5KW − 240V EACH ELEMENT 3/4HP MOTOR TOTAL POWER: & 11.8 Kw HIGH LIMIT STEAM STEAM TIMER H3DE SWITCH OVEN VALVE MODE E PILOT LIGHT PILOT 1.5KW @ 240V LIGHT 1.26KW @ 220V HEAT 100VA OR 50VA 240−480V> 120−240V ALTERNATE TRANSFORMER...
  • Page 55 (2.1KW − 220V) EACH ELEMENT 3/4 PH MOTOR TOTAL POWER: & HIGH THERMOSTAT LIMIT STEAM STEAM TIMER H3DE SWITCH OVEN VALVE COOKING SWITCH MODE E PILOT 1.5KW @ 240V LIGHT 1.26KW @ 220V HUMIDITY 1.5KW @ 240V PILOT 1.26KW @ 220V...
  • Page 56 3/4 HP MOTOR 220 / 380 19A 16.5A 20A TOTAL POWER: & 11.8 Kw HIGH THERMOSTAT LIMIT STEAM STEAM TIMER H3DE SWITCH OVEN VALVE COOKING MODE E SWITCH 1.5 KW PILOT @ 240V LIGHT HEAT PILOT LIGHT HUMIDITY 1.5 KW @ 240V...
  • Page 57 MOTOR 120 / 208 2.0A 120 / 240 2.0A TOTAL POWER: & 10.7 Kw HIGH LIMIT 500° F STEAM STEAM TIMER SWITCH H3DE OVEN VALVE MODE E JA6 1 PHASE 60 Hz 25/05/04 M. FAUCHER STANDARD JA6_1 1 / 1...
  • Page 58 FOR SUPPLY SYSTEMS CONSISTING OF A DELTA SECONDARY TRANSFORMER, MAKE SURE THAT THE PHASE FEEDER WITH THE HIGHEST VOLTAGE (HIGH LEG) IS CONNECTED TO L3 IN THE SUPPLY BOX OF THIS OVEN (120 / 240V. 3 PH. SYSTEMS). 120 / 208 1.5A...
  • Page 59 (2.1KW − 220V) EACH ELEMENT 3/4HP MOTOR TOTAL POWER: HIGH LIMIT 500° F STEAM STEAM TIMER SWITCH H3DE OVEN VALVE MODE E 100VA 240−480V> 120−240V ALTERNATE TRANSFORMER JA6 1 PHASE 50 Hz 10.7 21/02/05 M. FAUCHER STANDARD NONE 1 / 1 JA6R_1...
  • Page 60 OVEN 5 A. SWITCH START STOP HIGH HIGH LIMIT LIMIT 110°F 140°F P.L. COOLING PROOFER SWITCH 20 A 20 A LIQUID LEVEL PROOFER VALVE L1 T1 L2 T2 ELECTRONIC TIMER COOKING TIMER H5CX (MODE A−1) COOKING SWITCH BULB BUZZER INFINIT...
  • Page 61 FOR SUPPLY SYSTEMS CONSISTING OF A DELTA SECONDARY TRANSFORMER, MAKE SURE THAT THE PHASE FEEDER WITH THE HIGHEST VOLTAGE (HIGH LEG) IS CONNECTED TO L3 IN THE SUPPLY BOX OF THIS OVEN (120 / 240V. 3 PH. SYSTEMS). HIGH THERMOSTAT...
  • Page 62 OVEN 5 A. SWITCH HIGH LIMIT 140° 60 W HIGH BULB LIMIT 110° COOLING P.L. PROOFER SWITCH 20 A 20 A LIQUID LEVEL PROOFER VALVE ELECTRONIC TIMER R2−4 DOOR SWITCH 120/24V TEMPERATURE & TIMER PROGRAMABLE CONTROL EVENT INFINIT SWITCH 40 W BULB 1.5KW...
  • Page 63 OVEN 5 A. SWITCH HIGH LIMIT 140° HIGH LIMIT 110° COOLING 60 W. BULB P.L. PROOFER SWITCH 20 A. 20 A. LIQUID LEVEL PROOFER VALVE BLUE ELECTRONIC TIMER R2−4 DOOR SWITCH 120/24V TEMPERATURE & TIMER PROGRAMABLE CONTROL EVENT INFINIT SWITCH...

  • Page 64: Limited Warranty

    LIMITED WARRANTY (Continental United States Of America And Canada Only) Doyon Equipment Inc. guarantees to the original purchaser only that its product are free of defects in material and workmanship, under normal use. This warranty does not cover any light bulbs, thermostat calibration or defects due to or resulting...

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