Power connector termination / hook up procedure (6 pages)
Summary of Contents for Hawke 501/RCG
Page 1
Product Assembly Instructions 501/RCG Component Parts - 501/RCG Entry Entry Energised End Cap IP Washer Entry with Pin Insert Crimp Pins Pin Insertion Tool Component Parts - 501/RCG Body Threadlock Sachet Body Energised End Cap Backnut Socket Insert Middlenut Armour Clamp Ring...
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STEP A3: Fit entry to equipment The 501/RCG Entry may be mounted to either a plain hole in a thinwall enclosure or a threaded hole in a thick wall enclosure. Fit the entry (2) to the enclosure, using the IP washer (3) and locknut supplied with the product if required.
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*Click* STEP A6: Complete wiring of conductors Installation of the 501/RCG Entry to the equipment is now complete. Proceed to terminate the conductors inside the equipment as required. Once installation is complete, the 501/RCG Entry may be terminated in one of the following ways:...
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STEP B2: Remove socket insert (7) from spigot (9) Squeeze base of insert (7) and remove from the spigot (9) as shown. STEP B3: Slide spigot (9) onto cable Push spigot shoulder up to armour/braid. Slide clamping ring (10) up to the armour/braid by hand STEP B4: Clamp Armour/Braid Slide centrenut (6) over cable until it meets the spigot.
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TIP: If the backnut (12) does not spin around cable, it may need to be unscrewed from the middlenut (11). The cable has now been successfully terminated with the 501/RCG Body. The 501/RCG Body may now either be connected to a 501/RCG Entry (see Part C) or blanked o with an energised end cap (see Part E).
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Part C: Connecting 501/RCG Entry to Body STEP C1: Remove any end caps Transit caps should be pulled o the products by hand. Metallic energised end caps must be uninstalled by reversing the steps described in Part D (Entries) and Part E (Bodies).
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STEP D4: Remove Centrenut (6) Grip the entry (2) with a wrench, ensuring it cannot turn. Use a second wrench to undo the centrenut (6) and remove. Entry (2) may now be tted with an alternative 501/RCG Body or capped. Grip here with wrench Images for illustration purposes only.
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Part E: Installing Entry Energised End Cap (4) STEP E1: Cap entry with energised end cap (4) Ensure keyways are aligned and engage end cap (4) to entry (2) by hand. Hand tighten the end cap. Using a wrench to ensure that the entry cannot turn, use a second wrench to ensure the end cap is wrench tight. It is now permitted to energise the equipment.
4. Product may not be left uncoupled in a hazardous areas and shall be capped when not used. CRIMP TOOL The 501/RCG crimped contacts are designed for use with either Hex, Radial 4 jaw or radial 6 jaw crimping tools. TORQUE VALUES Hawke International recommend the use of Astro Tool 615708.