Koehler HKV4000 Operation And Instruction Manual
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Koehler HKV4000 Operation And Instruction Manual

High temperature kinematic viscosity bath
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HKV4000
High Temperature Kinematic Viscosity Bath
Operation and Instruction Manual
REV C
Koehler Instrument Company, Inc.
1595 Sycamore Avenue • Bohemia, New York 11716-1796 • USA
Toll Free: 1-800-878-9070 (US only) • Tel: +1 631 589 3800 • Fax: +1 631 589 3815
http://www.koehlerinstrument.com • e-mail: info@koehlerinstrument.com
Petroleum Testing & Analysis Instrumentation • Custom Design & Manufacturing

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  • Page 1 High Temperature Kinematic Viscosity Bath Operation and Instruction Manual REV C Koehler Instrument Company, Inc. 1595 Sycamore Avenue • Bohemia, New York 11716-1796 • USA Toll Free: 1-800-878-9070 (US only) • Tel: +1 631 589 3800 • Fax: +1 631 589 3815 http://www.koehlerinstrument.com •...
  • Page 3 CERTIFICATE OF CONFORMANCE High Temperature Kinematic Viscosity Bath, HKV4000 K238X2 This certificate verifies that part number K238X2, High Temperature Kinematic Viscosity Bath, was manufactured in conformance with the applicable standards set forth in this certification. Specifications: ASTM D445 ASTM D2532...
  • Page 5 HKV4000 High Temperature Kinematic Viscosity Bath Operation and Instruction Manual HKV4000-Manual - 1 -...
  • Page 6 HKV4000 High Temperature Kinematic Viscosity Bath Operation and Instruction Manual HKV4000-Manual - 2 -...
  • Page 7 Responsibility for Registration and Annual Reporting: Koehler will not sell directly to end users in the EU and so has no responsibility to register within each EU state and to make annual reports. Koehler declares that this responsibility is born by the importer who is the first level of the distribution chain and is subject to producer responsibility.
  • Page 8 Operation and Instruction Manual guidance in doing this. All Koehler equipment has been placed on the market since 13th August 2005 and so Koehler is defined as a "new WEEE producer". As such we must provide information on refurbishment, treatment, and re-use.

  • Page 9: Table Of Contents

    HKV4000 High Temperature Kinematic Viscosity Bath Operation and Instruction Manual Table of Contents Introduction ....................7 1.1 Koehler’s Commitment to Our Customers ..............7 1.2 Recommended Resources and Publications ..............7 1.3 Instrument Specification ....................8 Safety Information and Warnings .............. 8 Getting Started ....................
  • Page 10 HKV4000 High Temperature Kinematic Viscosity Bath Operation and Instruction Manual 8.5 Replacement Parts ....................... 21 Wiring Diagrams ..................22 9.1 K23802 Wiring (115V) ....................22 9.2 K23892 (220V) Wiring ....................23 Service ....................... 24 Storage ...................... 24 Warranty ....................24 Returned Goods Policy ................

  • Page 11: Introduction

    ISO Publication: solutions. You can depend on Koehler for a full  ISO 3104: Petroleum products range of accurate and reliable instrumentation Transparent and opaque liquids...

  • Page 12: Instrument Specification

    HKV4000 High Temperature Kinematic Viscosity Bath Operation and Technical Manual DIN Publication: 2 Safety Information and Warnings  DIN 51550: Determination of Kinematic Safety Considerations. this Viscosity and Dynamic Viscosity equipment may involve hazardous materials and operations. This manual does not purport to 5.

  • Page 13: Getting Started

    HKV4000 High Temperature Kinematic Viscosity Bath Operation and Technical Manual 3 Getting Started 8. Remove foam insert Borosilicate Glass Jar as per steps 9 thru 19. The instructions for preparing the equipment assume that the user is aware of the contents of 9.

  • Page 14: Setup

    Please note that Koehler does not supply a level with this equipment. WARNING: Certain mechanical stresses...

  • Page 15: Descriptions

    4.2 Accessories for Running Tests Glass Capillary Viscometer Tubes for HKV4000 Figure 1. Instrument Descriptions Koehler offers a full selection of glass capillary kinematic viscometers, which ordered 1. Power Switch. This switch controls the separately from the HKV4000 instrument, for power to the entire unit.
  • Page 16 378-025-C02 0.002 0.4 to 2 offers viscometer holders for use with the 378-050-C02 0.004 0.8 to 4 HKV4000. The correct holder must be used with 378-075-C02 0.008 1.6 to 8 the corresponding viscometer tube for proper 378-100-C02 0.015 3 to 15...

  • Page 17: Temperature Controller Operation

    HKV4000 High Temperature Kinematic Viscosity Bath Operation and Technical Manual 4.3 Temperature Controller Operation required, please do not hesitate to contact the Koehler technical service department. Setting the Temperature. Set the desired operating temperature by adjusting the set point with the up and down keys.

  • Page 18: Recommended Accessories

    HKV4000 High Temperature Kinematic Viscosity Bath Operation and Technical Manual Fill the bath with the appropriate heat transfer Set the operating temperature to the desired fluid based upon the testing temperature. Fill the setting. bath with the medium from the top through one...

  • Page 19: Start Up

    HKV4000 High Temperature Kinematic Viscosity Bath Operation and Technical Manual 5.3 Control Panel Operation NOTE: Coloration of the Mineral or Silicon Bath Oil is an indication that the Medium must be changed. See Draining instructions in section 7.3 of this document. When a decision is made...

  • Page 20: Test Procedure

    The name will then 5.4 Test Procedure appear in the Type Window. A quick guide for operating the HKV4000 High 3. Size. Pressing the Size button allows the Temperature Kinematic viscosity bath is given user to input the size of the viscometer tube below.
  • Page 21 HKV4000 High Temperature Kinematic Viscosity Bath Operation and Technical Manual sample temperature must come equilibrium with the bath temperature prior to testing. Depending on the sample type, this process could take 30-45 minutes. Use this time to input the required viscometer data into the control panel.

  • Page 22: Safety Features

    HKV4000 High Temperature Kinematic Viscosity Bath Operation and Technical Manual contact Koehler technical service Pressing and holding the Stop button assistance. 2 seconds or more will reset the time and viscosity values and OFF will display as the 6.2 Over-Power Protection status.

  • Page 23: Bath Heats Up But Temperature Does Not Stabilize

    HKV4000 High Temperature Kinematic Viscosity Bath Operation and Technical Manual  Determine if the Overtemperature Protection  It is not recommended that more aggressive (OTP) circuitry as been activated. solvents be used on painted surfaces since paint color will tarnish or be stripped from 7.4 Bath heats up but temperature does...

  • Page 24: Changing Bath Lamp / Bulb

    HKV4000 High Temperature Kinematic Viscosity Bath Operation and Technical Manual 5. Once the bath fluid is drained from the bath, 14. Lift the top assembly with one hand on the it is time to remove the complete top back side and one hand on the front side of assembly of the bath.

  • Page 25: Replacement Parts

    HKV4000 High Temperature Kinematic Viscosity Bath Operation and Technical Manual 8.5 Replacement Parts Part Number Description 050-001-028 Single Pole Switch, 15A 091-032-001 Solid State Relay, 4-32 VDC, 20A 275-103-036 RTD Temperature Safety † Limit, 120V 275-103-037 RTD Temperature Safety ‡...

  • Page 26: Wiring Diagrams

    HKV4000 High Temperature Kinematic Viscosity Bath Operation and Technical Manual Wiring Diagrams 9.1 K23802 Wiring (115V) HKV4000-Manual - 22 -...

  • Page 27: K23892 (220V) Wiring

    HKV4000 High Temperature Kinematic Viscosity Bath Operation and Technical Manual 9.2 K23892 (220V) Wiring HKV4000-Manual - 23 -...

  • Page 28: Service

    (90) days, and products which have been used We, at Koehler, would like to thank you for or modified in such a way that they cannot be your equipment purchase, which is protected by returned to stock for future sale.
  • Page 29 HKV4000 High Temperature Kinematic Viscosity Bath Operation and Technical Manual Notes HKV4000-Manual - 25 -...
  • Page 30 HKV4000 High Temperature Kinematic Viscosity Bath Operation and Technical Manual Notes HKV4000-Manual - 26 -...

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