Koehler KV5000 Operation And Instruction Manual
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Koehler KV5000 Operation And Instruction Manual

Kinematic viscosity bath with optical detection system
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KV5000
Kinematic Viscosity Bath
with Optical Detection System
Operation and Instruction Manual
REV E
Koehler Instrument Company, Inc.
1595 Sycamore Avenue • Bohemia, New York 11716-1796 • USA
Toll Free: 1-800-878-9070 (US only) • Tel: +1 631 589 3800 • Fax: +1 631 589 3815
http://www.koehlerinstrument.com • e-mail: info@koehlerinstrument.com
Petroleum Testing & Analysis Instrumentation • Custom Design & Manufacturing

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  • Page 1 Optical Detection System Operation and Instruction Manual REV E Koehler Instrument Company, Inc. 1595 Sycamore Avenue • Bohemia, New York 11716-1796 • USA Toll Free: 1-800-878-9070 (US only) • Tel: +1 631 589 3800 • Fax: +1 631 589 3815 http://www.koehlerinstrument.com •...
  • Page 3 CERTIFICATE OF CONFORMANCE Constant Temperature Kinematic Viscosity Bath, KV5000 K237XX-OS This certificate verifies that part number K237XX-OS, Constant Temperature Kinematic Viscosity Bath, was manufactured in conformance with the applicable standards set forth in this certification. Specifications: ASTM D445 ASTM D2532...
  • Page 5 KV5000 Instrument & Software Operation and Instruction Manual KV5000-Manual...
  • Page 6 KV5000 Instrument & Software Operation and Instruction Manual KV5000-Manual...
  • Page 7 Responsibility for Registration and Annual Reporting: Koehler will not sell directly to end users in the EU and so has no responsibility to register within each EU state and to make annual reports. Koehler declares that this responsibility is born by the importer who is the first level of the distribution chain and is subject to producer responsibility.
  • Page 8 KV5000 Instrument & Software Operation and Instruction Manual All Koehler equipment has been placed on the market since 13th August 2005 and so Koehler is defined as a "new WEEE producer". As such we must provide information on refurbishment, treatment, and re-use.

  • Page 9: Table Of Contents

    KV5000 Instrument & Software Operation and Instruction Manual Table of Contents 1 Introduction ........................7 1.1 Koehler’s Commitment to Our Customers ..................... 7 1.2 Recommended Resources and Publications ..................7 1.3 Instrument Specifications ........................8 2 Safety Information and Warnings ................8 3 Getting Started.......................
  • Page 10 KV5000 Instrument & Software Operation and Instruction Manual 10 Service .......................... 27 11 Storage ......................... 27 12 Warranty ........................27 13 Returned Goods Policy ....................27 Notes ..........................28 KV5000-Manual...

  • Page 11: Introduction

    Fax: 41 22 733 34 30 provide you with the best solutions. You can http://www.iso.org depend on Koehler for a full range of accurate and reliable instrumentation as well as support for your ISO Publication: laboratory testing programs. Please do not ...

  • Page 12: Instrument Specifications

    KV5000 Instrument & Software Operation and Instruction Manual  2 Safety Information and Warnings DIN 51550: Determination of Kinematic Viscosity and Dynamic Viscosity Safety Considerations. this equipment may involve hazardous materials and 5. Federal Test Method (FTM) operations. This manual does not purport to...

  • Page 13: Getting Started

    Packing List  KV5000 Kinematic Viscosity Instrument 7. Lift instrument from cart and place on bench.  K23702OS-03040 Reflector  K23702OS-03038 Reflector Holder (2) 8.

  • Page 14: Setup

    When submitting a claim for as indicated in section 1.3 or on the back of the shipping damage, request that the carrier unit. inspect the shipping container and equipment. Do not return goods to Koehler without written authorization. WARNING: For safety, disconnect the Setup power when performing any maintenance and/or cleaning.

  • Page 15: Descriptions

    Figure 3: Instrument Descriptions Glass Capillary Viscometer Tubes for KV5000 1. Power Switch. This switch controls the power Koehler offers a full selection of glass capillary to the entire unit. When the power switch is in kinematic viscometers, which are ordered...
  • Page 16 Requires a sample of approximately 7mL. 378-400-C02-OS 400 240 to 1,200  Use with K23780-CF Optical Detection 378-450-C02-OS 450 500 to 2,500 Assembly on the KV5000 viscosity bath. 378-500-C02-OS 500 1,600 to 8,000 Approximate Kinematic 378-600-C02-OS 600 4,000 to 20,000 Catalog No.

  • Page 17: Temperature Controller Operation

    Viscometer Holders 3. Programming Key. Permits scrolling To perform viscosity measurements without the through controller menu parameters. One Optical Sensor in Manual Mode, Koehler offers Level Forward viscometer holders for use with the KV-5000. The correct holder must used with 4.

  • Page 18: Recommended Accessories

    KV5000 Instrument & Software Operation and Instruction Manual Setting the Temperature. Set the desired a. Set the operating temperature to the operating temperature by adjusting the set desired setting. point with the up and down keys. The set point will be displayed in the lower green Set Point b.

  • Page 19: Power

    CAS # 63148-62-9. Minimum Flash Point: 200°C (392°F). *For temperatures below 50°C, the KV5000 instrument can only be used in Automatic Mode (See Section 5.5). The low temperatures will cause condensation on the jar Figure 5 Optical Sensors in the Clamp surface compromising visibility of the viscometer tubes.
  • Page 20 KV5000 Instrument & Software Operation and Instruction Manual Figure 6. Inserting Base of Viscometer Engage the viscometer tube into the assembly by gently pushing the back tube along the timing marks into the sensors (Refer to Figure 7). Make Figure 8. Viscometer Tube Completely sure the sensor clamps fully secure the tube.

  • Page 21: Adjusting The Sensors

    KV5000 Instrument & Software Operation and Instruction Manual breaking the viscometer, do not pull from the front front of the bath. Figure 13 shows a close up view tube. of the sensor indicator lights and adjustment screws. Each sensor indicator corresponds to two wires leading up to two sensor devices, the transmitter and the receiver.

  • Page 22: Control Panel Operation

    Cannon-Fenske Opaque). The Test Data area also displays the Viscosity value automatically after a test is complete. 5. Auto / Manual Mode. The KV5000 can be operated in either Automatic Mode or Manual Mode. Press the appropriate button to operate...

  • Page 23: Test Procedure

    Test Procedure used. Please refer to ASTM D446 or related international specification for a detailed charging A quick guide for operating the KV5000 Low procedure specific to the viscometer tube being Temperature Kinematic Viscosity System is given used.
  • Page 24 KV5000 Instrument & Software Operation and Instruction Manual Press the Viscometer Data Box (section 5.3, point When using a viscometer with two (2) constants, 3) to access the Viscometer Setup Screen. See two (2) time values are used to calculate viscosity.

  • Page 25: Safety Features

    Koehler technical service which may result in personal injury or death, and department. should only be performed by trained personnel. Routine Maintenance Please do not hesitate to contact Koehler for assistance. KV5000 Kinematic Viscosity System requires little routine maintenance to provide many years of continuous service.

  • Page 26: Bath Cleaning

    KV5000 Instrument & Software Operation and Instruction Manual number, and product shipment date of your 2. Insert a siphoning tube into the port opening equipment so that we can ensure you will receive and lower tube to bottom of glass bath jar.

  • Page 27: Changing Bath Lamp / Bulb

    KV5000 Instrument & Software Operation and Instruction Manual 11. Once the wiring is completely disassembled it is safe to remove the top assembly of the bath. 12. Remove the six screws lining the two sides of the top assembly with a Philips head screw driver.

  • Page 28: Replacement Parts

    KV5000 Instrument & Software Operation and Instruction Manual Replacement Parts Part Number Description 050-001-028 Single Pole Switch, 15A 091-032-001 Solid State Relay, 4-32 VDC, 20A † 275-103-036 RTD Temperature Safety Limit, 120V ‡ 275-103-037 RTD Temperature Safety Limit, 230V 278-001-002...

  • Page 29: Wiring Diagrams

    KV5000 Instrument & Software Operation and Instruction Manual 9 Wiring Diagrams Unit Wiring -25- KV5000-Manual...

  • Page 30: Amplifier Wiring

    KV5000 Instrument & Software Operation and Instruction Manual Amplifier Wiring 120V & 240V Date: 04/21/04 Rev: A Amp Wire 24 Pin Wire Port Color Plug Wire Color Description Brown ** White Red / Black Output for Amp1 White Red / White...
  • Page 31 Warranty such a way that they cannot be returned to stock for future sale. We, at Koehler, would like to thank you for your equipment purchase, which is protected by the following warranty. If within one (1) year from the...
  • Page 32 KV5000 Instrument & Software Operation and Instruction Manual Notes -28- KV5000-Manual...
  • Page 33 KV5000 Instrument & Software Operation and Instruction Manual Notes -29- KV5000-Manual...
  • Page 34 KV5000 Instrument & Software Operation and Instruction Manual Notes -30- KV5000-Manual...

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