Power-Tronics XR8 Manual

Power-Tronics XR8 Manual

Universal voltage regulator
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Specifications
Input Voltage:
Frequency:
Voltage Regulation:
Parallel Operation
Maximum Output Voltage:
Continuous Output Voltage:
Maximum Continuous Output:
Minimum Field Resistance:
Min Residual Build up Voltage:
Under Frequency Protection:
Physical Size:
Weight:
Repairable:
Internal Protection:
External Voltage Adjustment:
System Operating Indicator:
Optional Static Exciter Modules:
Optional External Controls:
Cartridge Fuse Type:
Optional External Potentiometer:
External Adjustment Range:
120 / 208 or 240vac
50 or 60hz
± .25% From NL to FL
Yes
52vdc @ 120vac input
105vdc @ 240vac input
210vdc @ 240vac input
32vdc @ 120vac input
63vdc @ 240vac input
125vdc @ 240vac input
8adc
6.5Ω @ 32vdc output
13Ω @ 63vdc output
26Ω @ 125vdc output
3.5vac
Yes, VPH reduction
4.75 x 6 x 1 in.
7 oz
Yes
Fuses, cartridge type
Yes
Yes
Yes
Yes
3AG 10A @ 250V Fast-Blow
100KΩ @ 2W
±10% of Terminal Voltage
XR8
Professional Series
Universal Voltage Regulator
REVISION A (or later)
The Power-Tronics XR8 Universal Voltage
Regulator is the latest upgrade for all UVR and
XR series voltage regulators and features an
upgraded regulation system and a higher
amperage rectifier section capable of 8 amps!
The XR8 is also capable of replacing other
manufacturers' voltage regulators and has
optional Static Exciter Modules to boost its
capacity to 30 amps DC!
The XR8 is designed specifically for Professional
Electrical Generator Service Technicians and
the Electrical Generator Repair Industry. It
incorporates an easily selectable frequency
range for voltage roll-off during under-frequency
operation and offers precise voltage regulation
regardless of the connected load and ambient
temperature. The XR8 is a ruggedized design
and is engineered to provide a lifetime of
trouble-free, reliable operation.
Manual stability matching is a thing of the past,
the XR8 contains patented electronic circuitry
that automatically matches the regulator's
response time to the generator exciter. This
greatly speeds installation and eliminates
guesswork.
PLC and automated Genset control is possible
with the XR8 by simply adding an optional,
inexpensive digital interface module. This
capability makes the XR8 suitable for automated
or unattended installations, or large-scale
parallel operations.
Like our previous models, the XR8 is fully
repairable! All major electronic components are
not encapsulated to facilitate repair while all
sensitive components are encapsulated to
protect them from contamination and moisture.
The XR8 is compatible with all previous and
current optional modules available for use with
Power-Tronics voltage regulators making it
extremely simple to upgrade an existing voltage
regulator installation.
© 2020 Power-Tronics, Inc.

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Summary of Contents for Power-Tronics XR8

  • Page 1 XR series voltage regulators and features an upgraded regulation system and a higher amperage rectifier section capable of 8 amps! The XR8 is also capable of replacing other manufacturers' voltage regulators and has optional Static Exciter Modules to boost its...
  • Page 2: Table Of Contents

    Hookup Connection B:....................10 Parallel Configuration for Connection B:..............11 Hookup Connection C:....................12 Parallel Configuration for Connection C:..............13 Initial Setup and Commissioning:................14 Optional Power-Tronics Add-On Modules:..............15 Conversion From Shunt-Wound to Solid-State Regulation:........16 Internal Fuse Replacement:..................17 Application Troubleshooting:..................18 Bench Check Procedures:...................19 Installation Warranty Form:..................20 Product Warranty Certificate:..................21...
  • Page 3: Introduction And Functional Description

    Functional Description The XR8 Universal Voltage Regulator is the result of over 25 years of engineering efforts and offers high-demand features at a competitive price point. The XR8 is a proven design and is engineered to greatly simplify setup while offering extreme reliability in demanding service conditions.
  • Page 4: Determining Which Hookup Configuration To Use

    The XR8 Universal Voltage Regulator is configurable for 3 different output ranges suitable for use on the vast majority of generators available on the market from past and present. It is necessary to choose the proper mode of operation for your generator in order to get the best regulation and fastest response time possible.
  • Page 5 R is your measured field resistance. Using the values you just measured and calculated, see the chart on the previous page to determine which connection you should use to connect the XR8 to your generator. For Example: Measured Field Resistance: 18Ω...
  • Page 6: Common 12-Lead Generator Wiring Diagrams

    Voltage L3 – N: 208V Don’t Use Zig-Zag if Possible. NOTE: L3-N is a “High Leg” NOTE: Derate generator by 1/3 rated 208V instead of 120V! capacity when using this connection! For Technical Support: Visit our website at: www.power-tronics.com Call Us at: (830) 895-4700...
  • Page 7: Use With Pmgs, Dpe, Aux, And Harmonic Winding Generators

    These generators use an extra winding in the main stator as a power supply for the voltage regulator in an attempt to give the regulator a clean power source that isn’t affected by load. The XR8 has proprietary filtering circuitry in its sensing stage that is largely unaffected by generator load. Because the regulator isn’t affected by loading, these types of windings are not needed.
  • Page 8: Hookup Connection A

    T7 and T9 (See Page 6) or use a 480-240V step-down transformer rated at 1.5KVA. Connecting the input of the XR8 to 2 different legs of the generator as shown in the diagram below will result in greater regulation accuracy than when connecting line-neutral.
  • Page 9: Parallel Configuration For Connection A

    Parallel Configuration for Connection A To use the XR8 Universal Voltage Regulator in a parallel configuration either with another generator or with a buss such as a utility, use the diagram below for proper hookup with the XR8 configured for Connection A.
  • Page 10: Hookup Connection B

    T7 and T9 (See Page 6) or use a 480-240V step-down transformer rated at 1KVA. Connecting the input of the XR8 to 2 different legs of the generator as shown in the diagram below will result in greater regulation accuracy than when connecting line-neutral.
  • Page 11: Parallel Configuration For Connection B

    Parallel Configuration for Connection B To use the XR8 Universal Voltage Regulator in a parallel configuration either with another generator or with a buss such as a utility, use the diagram below for proper hookup with the XR8 configured for Connection B.
  • Page 12: Hookup Connection C

    480-120V step-down transformer rated at 500VA (Preferred for superior regulation accuracy). Connecting the input of the XR8 to 2 different legs of the generator through a transformer will result in greater regulation accuracy than when connecting line-neutral as shown in the diagram below.
  • Page 13: Parallel Configuration For Connection C

    Parallel Configuration for Connection C To use the XR8 Universal Voltage Regulator in a parallel configuration either with another generator or with a buss such as a utility, use the diagram below for proper hookup with the XR8 configured for Connection C.
  • Page 14: Initial Setup And Commissioning

    1. Install the regulator and wire according to the correct wiring diagram (Connection A, B, or C). 2. If installing the XR8 on a brush-type generator, verify that the brushes and brush riggings are isolated, ungrounded, and connected ONLY to the XR8.
  • Page 15: Optional Power-Tronics Add-On Modules

    Optional Power-Tronics Add-On Modules Power-Tronics offers a wide array of optional add-on modules for the XR series voltage regulators from static exciter modules to digital interface cards. For more information on any of the modules below, visit our online catalog at: www.power-tronics.com...
  • Page 16: Conversion From Shunt-Wound To Solid-State Regulation

    Conversion From Older Shunt-Wound Voltage Regulation to Modern Solid-State Voltage Regulation It is possible to use the XR8 Universal Voltage regulator with older Shunt-Wound exciters that originally had manual, mechanical, or series solid-state voltage regulators by converting the wiring as in the diagrams below.
  • Page 17: Internal Fuse Replacement

    Fuse Replacement The XR8 contains two 32mm 3AG cartridge fuses located for quick and convenient replacement should they blow. To replace the fuses, follow the instructions below. Fuse size is 32mm x 6.3mm rated at 10A at 250VAC. Power-Tronics Part Number: 5R3-626 (Comes as a package of 10 fuses)
  • Page 18: Application Troubleshooting

    18. Exciter fields are not isolated from other circuits. 19. Input and field circuit are being fed by a common cable or conduit. 20. Incorrect hookup or wiring. For Technical Support: Visit our website at: www.power-tronics.com Call Us at: (830) 895-4700...
  • Page 19: Bench Check Procedures

    10. If you were able to successfully perform all of these tests, the regulator is good. IF ANY SINGLE STEP FAILED, THE REGULATOR IS DEFECTIVE! 120V 50-150W 120V 50-150W Incandescent Incandescent 120VAC 120VAC Fused Fused @ 5A @ 5A Figure A Figure B For Technical Support: Visit our website at: www.power-tronics.com Call Us at: (830) 895-4700...
  • Page 20: Installation Warranty Form

    This form also contains the information needed by Power-Tronics, Inc., for repair and troubleshooting of any product you may be having problems with. Failure to fill out this form during installation will result in a cancellation of your warranty...
  • Page 21: Product Warranty Certificate

    These problems should be protected with external devices provided by the customer such as fuses, surge suppressors, over/under voltage and frequency controls. Power-Tronics, Inc., warranties only parts and workmanship of this product for a period of 3 years from the original date of purchase from Power-Tronics, Inc. Under warranty, Power- Tronics, Inc.

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