Power-Tronics PC1500 series User Manual

Electrical power control systems

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Specifications
Input Voltage:
Frequency:
Control Range:
Output Voltage:
Maximum Continuous Output:
Minimum Field Resistance:
Physical Size:
Weight:
Phase control:
Repairable:
Internal Protection:
External Voltage Adjustment:
System Operating Indicator:
Optional External Controls
© 2014 Power-Tronics, Inc.
PC1500BF Shown
PC1500AF Similar
208 - 240vac
50 or 60 Hz
0-100%
0-210vdc @ 240vac input (PC1500BF)
0-105vdc @ 240vac input (PC1500AF)
100adc
2.1Ω @ 210vdc output (PC1500BF)
1.05Ω @ 105vdc output (PC1500AF)
10 x 20 x 8 in.
18 lb.
PC500X
Yes
Fuses, cartridge type
Yes
Yes
Yes
PC1500 Series
Phase control
The Power-Tronics PC1500 Series Phase
controls are a self-contained complete
Phase control. The PC1500 Series Phase
control is designed for continuous
operation at up to 105vdc for PC1500AF
models and 210vdc for PC1500BF models
at 100adc!
The PC1500 Series is uniquely designed
to sit in a compact footprint while being
passively convection cooled for a long
service life. Because of its unique
modular design, the PC1500 minimizes
downtime should a repair ever be
necessary! The PC1500 Series' compact
design allows a wide variety of installation
methods, including installations where
space is at a premium.
The PC1500 Series is a time-proven
design, utilizing high-reliability components
and a unique modular design to simplify
repair. The PC1500 Series is designed to
provide a lifetime of service and is
specifically built to minimize failures and
potential downtime!
The PC1500 Series is also capable of
operation with Power-Tronics' wide variety
of optional accessories, which allow them
to be remotely operated by dry contact
switching or by a PLC controller!
The PC1500 Series Phase control is the
latest upgrade to the PC1500A and
PC1500B series of phase controls and
replaces all previous Power-Tronics
PC1500A, PC1500AX, PC1500B, and
PC1500BX Phase controls!

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Summary of Contents for Power-Tronics PC1500 series

  • Page 1 The PC1500 Series is a time-proven design, utilizing high-reliability components and a unique modular design to simplify repair. The PC1500 Series is designed to provide a lifetime of service and is PC1500BF Shown specifically built to minimize failures and...
  • Page 2: Table Of Contents

    Table of Contents Introduction and Functional Description:..............3 Determining Application Sizing:...................4 PC1500BF Connection Diagram:...................6 PC1500AF Connection Diagram:...................7 Initial Setup and Commissioning:.................8 Optional Power-Tronics Add-On Modules:..............9 Bench Check Procedures:...................10 Installation Warranty Form:..................11 Product Warranty Certificate:..................12 © 2014 Power-Tronics, Inc.
  • Page 3: Introduction And Functional Description

    (It can give a false reading!) Functional Description The PC1500 Series Phase Control is the result of over 20 years of engineering efforts and offers high-demand features at a competitive price point. The PC1500 is a proven design and is engineered to greatly simplify setup while offering extreme reliability.
  • Page 4: Determining Application Sizing

    1.05Ω or greater. CHOOSE PC1500AF PHASE CONTROL • Connected load full load voltage is 125VDC or less, and your control field resistance is 2.1Ω or greater. CHOOSE PC1500AF PHASE CONTROL PC1500AF Sizing Chart PC1500BF Sizing Chart © 2014 Power-Tronics, Inc.
  • Page 5 Tuner cleaner to dress or clean slip rings! They will make a bad problem much, much worse! Only use Garnet or Flint sandpaper and clean with a clean rag soaked with Acetone for best results! © 2014 Power-Tronics, Inc.
  • Page 6: Pc1500Bf Connection Diagram

    AC Side of the phase control! Off/On Switch NOTE: It is not necessary to jumper terminals E and F if not using Internal the Remote Voltage Voltage Adjustment! Internal Adjustment System Sensitivity Status © 2014 Power-Tronics, Inc. Adjustment Indicator...
  • Page 7: Pc1500Af Connection Diagram

    AC Side of the phase control! Off/On Switch NOTE: It is not necessary to jumper terminals E and F if not using Internal the Remote Voltage Voltage Adjustment! Internal Adjustment System Sensitivity Status © 2014 Power-Tronics, Inc. Adjustment Indicator...
  • Page 8: Initial Setup And Commissioning

    NOTE: You may need to adjust your Voltage adjustment during this process! Observe operation during no-load and full-load conditions. Once the voltage is set and adjustment characteristics are satisfactory the installation procedure is complete. © 2014 Power-Tronics, Inc.
  • Page 9: Optional Power-Tronics Add-On Modules

    Optional Power-Tronics Add-On Modules Power-Tronics offers a wide array of optional add-on modules for the PC1500 Series Phase Control. For more information on any of the modules below, visit our online catalog at: www.power-tronics.com MP12/24 Motorized Potentiometer Allows the PC1500 to be...
  • Page 10: Bench Check Procedures

    Fuse Replacement Information: PC500X: Rating: 5A @ 250VAC Qty: 2 PTI Part # 5R3-403 Cooper–Bussman Part # BK/GDB-5A PC1500: Internal Rating: 100A @ 250VAC Voltage Qty: 2 Adjustment PTI Part # 5R3-216 Jumper Cooper–Bussman Part # JJN-100 © 2014 Power-Tronics, Inc.
  • Page 11: Installation Warranty Form

    It is very important that you fill out this form completely when installing a phase control. This form serves as a history record on the application. This form also contains the information needed by Power-Tronics, Inc., for repair and troubleshooting of any product you may be having problems with.
  • Page 12: Product Warranty Certificate

    These problems should be protected with external devices provided by the customer such as fuses, surge suppressors, over/under voltage and frequency controls. Power-Tronics, Inc., warranties only parts and workmanship of this product for a period of 2 years from the original date of purchase from Power-Tronics, Inc. Under warranty, Power- Tronics, Inc.

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